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Product Introduction
The ABB PD D163 A02 3BHE013854R0002 Circuit Board is a precision-engineered industrial control module designed for ABB’s advanced process automation and drive systems. This circuit board acts as a critical signal interface and control element within ABB’s DCS (Distributed Control System) and drive control architectures, ensuring seamless data transmission, reliable process control, and high electrical stability.
Manufactured with ABB’s strict quality and environmental standards, the PD D163 A02 integrates high-performance electronic components and robust printed circuit board materials to guarantee stability and long operational life in challenging industrial environments. Its multilayer PCB design, low-noise analog circuits, and EMC-compliant architecture make it suitable for precision control, high-speed communication, and signal conditioning in energy, manufacturing, and heavy industrial automation sectors.
Additionally, the board’s layout follows ABB’s modular hardware design principles, allowing easy installation, maintenance, and replacement within existing ABB control systems.
Technical Specifications
| Parameter | Description |
|---|---|
| Manufacturer | ABB |
| Model Number | PD D163 A02 3BHE013854R0002 |
| Product Type | Circuit Board / Control Module |
| System Compatibility | ABB Industrial Drives and Process Control Systems |
| Primary Function | Signal acquisition, communication, and control logic processing |
| Board Structure | Multilayer FR4 epoxy glass laminate |
| Power Supply Requirement | +5 VDC, ±15 VDC supplied via system backplane |
| Communication Interface | High-speed serial communication via system bus |
| Analog Input Channels | Up to 16 differential channels (configurable) |
| Digital I/O | Up to 24 logic-level inputs and outputs |
| Signal Isolation | 1000 VDC galvanic isolation between logic and field circuits |
| Protection Features | ESD protection, transient surge protection, overvoltage suppression |
| Clock Frequency | 25 MHz onboard timing oscillator for data synchronization |
| Coating Type | Conformal coated for humidity and dust resistance |
| Diagnostics | Built-in LED indicators for status and fault monitoring |
| Operating Temperature | -25°C to +70°C |
| Storage Temperature | -40°C to +85°C |
| Humidity Range | 5%–95% non-condensing |
| Vibration Resistance | 10–500 Hz at 2 g |
| Shock Resistance | 15 g, 11 ms half-sine pulse |
| Mounting Method | Plug-in rack-mounted module |
| Compliance | CE, UL, RoHS, ISO 9001 certified |
| Dimensions | 200 × 150 × 25 mm |
| Weight | 0.5 kg |
Product Applications
The ABB PD D163 A02 3BHE013854R0002 Circuit Board is widely applied in industrial automation and energy systems where high reliability and precision are essential. Its advanced control functions and communication capabilities enable it to operate as part of ABB’s drive control, PLC, and DCS systems, optimizing process performance across a variety of sectors.
Key application areas include:
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Process Automation Systems: Integrates with ABB control platforms to execute precise control of industrial processes.
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Motor Drive Systems: Provides control logic and signal processing for variable frequency drives (VFDs) and servo systems.
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Power Generation Plants: Used in turbine and generator control for managing voltage regulation and excitation systems.
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Oil, Gas, and Petrochemical Plants: Facilitates robust control and monitoring in critical energy systems.
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Metals and Pulp & Paper Industries: Enables reliable process sequencing and speed regulation in continuous production environments.
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Marine and Offshore Applications: Resistant to humidity and corrosion, ideal for harsh operational conditions.
The board’s combination of robust design and high signal integrity ensures stable control performance even in environments with vibration, electromagnetic interference, or temperature variation.
Product Advantages
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High Reliability and Durability: Designed with industrial-grade materials and protective coating for long-term stability.
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Superior Electrical Protection: Integrated surge suppression, ESD, and isolation circuits protect sensitive components.
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Optimized Signal Quality: Multilayer PCB and low-noise architecture ensure accurate analog and digital signal transmission.
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Excellent System Compatibility: Fully compatible with ABB’s existing control and drive system platforms.
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Efficient Thermal Performance: Designed for low heat generation and stable operation under continuous load.
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Easy Maintenance: Diagnostic LEDs and modular rack interface allow fast fault detection and replacement.
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Enhanced Communication: Supports high-speed data exchange through ABB’s proprietary control bus.
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Environmental Resistance: Conformal coating protects against moisture, dust, and industrial contaminants.
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Wide Application Range: Suitable for automation, energy, and heavy industrial applications.
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ABB Quality Assurance: Manufactured under strict ABB standards ensuring precision, consistency, and traceability.
FAQ
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What is the primary role of the ABB PD D163 A02 circuit board?
It handles signal processing, communication, and control logic for ABB drive and process control systems. -
Which ABB systems are compatible with the PD D163 A02 board?
It is compatible with ABB DCS, ACS drive systems, and industrial automation platforms. -
What kind of power supply does this board require?
The board operates on +5 VDC and ±15 VDC supplied through the system backplane. -
Does the board provide galvanic isolation?
Yes, it provides up to 1000 VDC isolation between field and logic circuits for enhanced safety. -
How is communication established with other system modules?
It uses ABB’s high-speed serial or proprietary communication bus for real-time data transfer. -
Does the board include self-diagnostic features?
Yes, it includes onboard LEDs for power, status, and fault indication for quick troubleshooting. -
What kind of environmental protection does it have?
The board is conformal coated to resist dust, humidity, and chemical exposure. -
Can the board be hot-swapped during operation?
No, it should be inserted or removed only when the system is powered off. -
How does the PD D163 A02 improve signal stability?
Its multilayer PCB structure minimizes noise and provides excellent electromagnetic shielding. -
Is this board interchangeable with older ABB PD D163 A01 models?
Yes, it can replace earlier versions with minor configuration adjustments if required.
Related or Equivalent Models (Same Series)
| Model Number | Description | Key Feature |
|---|---|---|
| PD D163 A01 3BHE013853R0001 | Circuit Board | Earlier version with standard signal protection |
| PD D164 A02 3BHE014000R0002 | Interface Board | Enhanced communication interface |
| PD D165 A01 3BHE014100R0001 | Control Module | Optimized for drive signal management |
| PD D166 A02 3BHE014200R0002 | Logic Control Board | High-speed processing version |
| PD D167 A01 3BHE014300R0001 | Process I/O Board | Handles multiple analog/digital channels |
| PD D168 A02 3BHE014400R0002 | Feedback Interface Board | Supports precise closed-loop feedback control |
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| Model Number | Product Type | Main Function |
|---|---|---|
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| PM864AK01 3BSE018161R1 | CPU Module | High-performance controller for ABB DCS systems |
| DSDI110A 57160001-AAA | Digital Input Module | Processes 24V digital input signals |
| AO810V2 3BSE038415R1 | Analog Output Module | Provides precision voltage/current outputs |
| TB511-ETH 1SAP311100R0001 | Communication Adapter | Ethernet interface for ABB automation networks |
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