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| Add | Room 1004, No. 62 Xiangxiu Li, Siming District, Xiamen City, Fujian Province, China | |||||||
Product Introduction
The ABB PP D115 A02 3BHE017628R0002 Controller Module is a high-performance industrial control unit engineered for precision automation and process control applications. It serves as a central processing hub, providing reliable communication, signal handling, and real-time control within ABB’s modular control systems.
Constructed with industrial-grade 32-bit microcontrollers and a multi-layer PCB design, the PP D115 A02 delivers high-speed processing, low electrical noise, and precise signal integrity. Its design includes redundant communication interfaces and conformal-coated circuitry, ensuring stable operation under harsh environmental conditions, such as high humidity, dust, and vibration.
The controller module is widely used in critical industrial applications where reliable performance, rapid data exchange, and minimal downtime are essential. It is particularly suited for drive systems, process automation, and power generation environments.
Technical Specifications
| Parameter | Description |
|---|---|
| Manufacturer | ABB |
| Model Number | PP D115 A02 3BHE017628R0002 |
| Product Type | Controller Module |
| System Compatibility | ABB DCS, drive systems, and process automation modules |
| Primary Function | Centralized control, real-time signal processing, and communication |
| Processor Type | 32-bit industrial microcontroller |
| Clock Frequency | 66 MHz |
| Memory Capacity | 2 MB Flash, 256 KB RAM |
| Analog Inputs | 16 channels, configurable for voltage or current |
| Analog Outputs | 12 channels, 12-bit resolution |
| Digital I/O | 32 isolated digital channels |
| Power Supply Voltage | +5 VDC ±5% |
| Power Consumption | Approx. 12 W |
| Communication Interfaces | RS-485, ABB proprietary bus, optional CAN bus |
| Isolation Voltage | 1500 VDC between logic and I/O |
| Protection Features | ESD, overvoltage, short-circuit, reverse polarity protection |
| PCB Coating | Acrylic conformal coating (MIL-I-46058C compliant) |
| Operating Temperature | -25°C to +70°C |
| Storage Temperature | -40°C to +85°C |
| Humidity Range | 5%–95%, non-condensing |
| Vibration Resistance | 2 g, 10–500 Hz |
| Shock Resistance | 15 g, 11 ms half-sine |
| Mounting Type | Rack-mounted plug-in card |
| Indicators | LEDs for power, communication, and fault |
| Material | FR4 multilayer PCB |
| Compliance | CE, UL, RoHS, ISO 9001 certified |
| Dimensions | 450 × 100 × 145 mm |
| Weight | 2.59 kg |
Product Applications
The ABB PP D115 A02 Controller Module is designed for industrial environments requiring high reliability, fast processing, and precise control. Its versatility enables seamless integration into ABB’s modular control architecture.
Typical application areas include:
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Power Generation Systems: Provides generator excitation control, synchronization, and voltage regulation.
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Drive Systems: Controls speed, torque, and position of AC/DC drives.
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Industrial Process Automation: Manages multiple control loops and signal acquisition in chemical, steel, and pulp industries.
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Oil & Gas Industry: Ensures reliable control and signal processing under harsh field conditions.
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Heavy Manufacturing: Synchronizes complex industrial machinery with high-speed data communication.
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Marine & Offshore Automation: Offers robust performance under vibration, temperature, and moisture variations.
This module ensures continuous operation, low-latency response, and fault-tolerant performance, making it ideal for mission-critical control systems.
Product Advantages
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High-Speed Processing: 32-bit CPU ensures rapid execution of control algorithms.
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Versatile Communication: Supports RS-485, ABB proprietary bus, and optional CAN bus for flexible integration.
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Mixed-Signal Support: Handles both analog and digital I/O for diverse industrial applications.
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Environmental Protection: Conformal coating safeguards the PCB from dust, moisture, and minor chemical exposure.
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Comprehensive Safety: ESD, overvoltage, short-circuit, and reverse polarity protection.
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Diagnostic Indicators: LEDs provide immediate feedback on power, communication, and fault status.
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Modular Design: Rack-mounted plug-in module allows easy replacement and upgrades.
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Wide Operating Range: Reliable operation from -25°C to +70°C and under vibration conditions.
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ABB Quality Assurance: Built to ABB’s strict quality standards.
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Long-Term Stability: Designed for continuous operation with minimal maintenance.
FAQ
-
What is the primary role of the ABB PP D115 A02 module?
It acts as a central controller, processing signals and managing communication between field devices and ABB control systems. -
Which ABB systems are compatible with this module?
The PP D115 A02 integrates with ABB DCS, drive, and process automation platforms. -
Does the module support both analog and digital I/O?
Yes, it has configurable analog inputs/outputs and 32 isolated digital channels. -
What communication protocols are supported?
RS-485, ABB proprietary bus, and optional CAN bus for high-speed communication. -
What protection mechanisms are included?
ESD, overvoltage, short-circuit, and reverse polarity protections ensure safe operation. -
Is the module protected against environmental factors?
Yes, the PCB is conformal coated to resist dust, humidity, and minor contaminants. -
How does the module indicate operational status?
LEDs display power, communication activity, and fault conditions. -
Can this module be used in redundant configurations?
Yes, it supports redundancy for critical industrial applications. -
What is the operating temperature range?
It operates reliably from -25°C to +70°C. -
Is the module configurable for different applications?
Yes, input/output channels and communication settings can be adjusted to match specific system needs.
Related or Equivalent Models (Same Series)
| Model Number | Description | Key Feature |
|---|---|---|
| PP D115 A01 3BHE017628R0001 | Controller Module | Base version with standard I/O configuration |
| PP D114 A02 3BHE017622R0002 | Logic Controller | Optimized for process automation loops |
| PP D116 A01 3BHE017630R0101 | Signal Interface Module | Enhanced analog/digital signal processing |
| PP D117 A01 3BHE017635R0101 | Communication Module | Supports dual-bus redundant communication |
| PP D118 A01 3BHE017640R0101 | Feedback Controller | Closed-loop control for drives and motors |
| PP D119 A01 3BHE017645R0101 | Process Control Module | High-speed logic processing and monitoring |
Popular ABB Models (Same Brand)
| Model Number | Product Type | Main Function |
|---|---|---|
| PM864AK01 3BSE018161R1 | CPU Controller | Central processor for AC800M systems |
| AI810 3BSE008516R1 | Analog Input Module | Measures process variables for control loops |
| DO810 3BSE008510R1 | Digital Output Module | Controls actuators and relays |
| DI810 3BSE008508R1 | Digital Input Module | Collects digital signals from sensors |
| CI854AK01 3BSE030220R1 | Communication Interface | PROFIBUS DP adapter for ABB DCS |
| SDCS-PIN-51 3BSE004939R1 | Control Interface Board | Connects drive modules with external control systems |
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