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Product Introduction
The ABB PP D113 B03-26-100100 3BHE023584R2625 AC800 Control Module is a high-performance, industrial-grade controller designed as part of the ABB AC800 series for distributed control and automation systems. This control module serves as the central processing unit within the control architecture, providing robust data communication, logic execution, and process coordination functions for complex industrial applications.
Engineered for reliability and precision, the PP D113 B03-26-100100 module integrates advanced real-time processing, multi-protocol communication, and flexible I/O interfacing capabilities. It is widely used in critical process control environments such as power generation, petrochemical plants, steel production, pulp & paper, and marine automation.
The module is built on a 32-bit industrial microprocessor platform, offering fast response times and stable control even under heavy load conditions. With conformal coating protection, fault-tolerant circuitry, and redundancy options, it ensures uninterrupted system performance in demanding environments. The design also supports ABB Control Builder software, allowing engineers to program, monitor, and optimize control logic with ease.
Technical Specifications
| Parameter | Description |
|---|---|
| Product Model | ABB PP D113 B03-26-100100 |
| Part Number | 3BHE023584R2625 |
| Series | AC800 Process Control Series |
| Processor Type | 32-bit high-speed industrial microcontroller |
| Memory | 32 MB Flash, 64 MB SDRAM |
| Communication Interfaces | Ethernet, Modbus, PROFIBUS, CAN bus |
| Supported Protocols | TCP/IP, RTU, ABB proprietary protocol |
| I/O Handling | Supports both analog and digital I/O modules |
| Operating Voltage | 24 VDC (range 18–30 VDC) |
| Protection Features | ESD, short-circuit, overvoltage, and polarity protection |
| Mounting Type | DIN-rail or rack-mounted installation |
| Cooling Type | Natural convection |
| Material | Industrial-grade PCB with reinforced connectors |
| Operating Temperature Range | -25°C to +70°C |
| Storage Temperature Range | -40°C to +85°C |
| Relative Humidity | 5% to 95% non-condensing |
| Vibration Resistance | 10–150 Hz, 0.5 mm amplitude |
| System Software Compatibility | ABB Control Builder and AC800 system tools |
| Dimensions | 450 x 100 x 150 mm |
| Weight | 2.8 kg |
Product Applications
The ABB PP D113 B03-26-100100 Control Module is utilized across a wide range of industrial sectors where high stability, flexibility, and communication speed are essential.
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Power Generation: Coordinates turbine control, generator synchronization, and substation automation.
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Oil & Gas Processing: Provides real-time control for refining, compressor stations, and pipeline monitoring.
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Metallurgical Industry: Manages smelting, rolling mills, and temperature control systems.
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Chemical and Petrochemical Plants: Controls reaction loops, dosing systems, and process safety interlocks.
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Pulp & Paper Industry: Ensures precise control of machine drives, pulp refining, and drying sections.
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Marine Automation: Regulates propulsion systems, energy distribution, and onboard monitoring.
This module is ideal for both standalone process units and large-scale distributed control systems, providing the necessary computational strength and reliability for 24/7 operations.
Product Advantages
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High Processing Power
The embedded 32-bit processor delivers fast and deterministic control performance for time-critical applications. -
Flexible Communication
Supports multiple industrial communication protocols, enabling easy integration into existing control networks. -
Robust Environmental Protection
Conformal coating and industrial-grade components protect against humidity, vibration, and corrosion. -
Enhanced Diagnostic Capabilities
Built-in diagnostic tools and status LEDs allow for real-time monitoring and fault detection. -
Scalability and Modularity
Designed for scalable systems—can be easily expanded with additional I/O or communication modules. -
High System Reliability
Redundant configuration options ensure uninterrupted control and maximum system uptime. -
Easy Configuration and Maintenance
Fully supported by ABB Control Builder software, simplifying setup, configuration, and logic updates.
FAQ
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What is the main purpose of the ABB PP D113 B03-26-100100 module?
It serves as the primary control unit in ABB AC800-based distributed control systems, executing control logic and coordinating field communications. -
Which communication protocols are supported by the module?
The module supports Ethernet, PROFIBUS, Modbus, and CAN bus protocols for seamless integration into industrial networks. -
Can it process both analog and digital signals?
Yes, the module interfaces with ABB I/O units capable of handling both analog and digital signals. -
Does it support system redundancy?
Yes, it can operate in a redundant configuration to enhance system reliability and minimize downtime. -
How is communication handled within the AC800 system?
Communication is managed via a high-speed Ethernet backbone and supported industrial protocols for deterministic data exchange. -
What protective measures are integrated in this module?
It features built-in ESD protection, short-circuit protection, and surge suppression to ensure operational safety. -
How can system diagnostics be performed?
The module provides real-time diagnostics through Control Builder tools and onboard LED indicators. -
Can the module operate under harsh industrial conditions?
Yes, its design withstands high temperature variations, vibration, and humidity thanks to conformal coating protection. -
What voltage range does the module support?
It operates on a 24 VDC supply, with a tolerance range between 18 and 30 VDC. -
Is firmware configuration user-adjustable?
Yes, firmware and control logic configurations can be managed using ABB Control Builder software.
Recommended Related Models (Same Series or Equivalent)
| Model | Description | Series | Weight |
|---|---|---|---|
| PP D113 B03-23-111615 3BHE023584R2365 | Standard AC800 Control Module | AC800 | 0.85 kg |
| PP D113 B03-26-111000 3BHE023784R2630 | Enhanced AC800 Controller | AC800 | 0.87 kg |
| PP D115 A02 3BHE017628R0002 | Control Processor Module | AC800 | 0.82 kg |
| PP D103 B03 3BHE020455R0003 | Logic Control Unit | AC800 | 0.84 kg |
| PP D200 A101 3BHE019633R0101 | Advanced Controller Board | AC800 | 0.89 kg |
| PP D234 A101 3BHE024820R0101 | Control Panel Unit | AC800 | 0.90 kg |
Popular ABB Models (Same Brand)
| Model | Description | Product Type | Weight |
|---|---|---|---|
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