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Product Introduction
The ABB Bailey NKHS03-20 is a specialized hydraulic servo termination cable engineered to ensure seamless, high-integrity signal transmission between control systems and hydraulic servo actuators. Developed under the ABB Bailey family of control and instrumentation components, this cable is a critical accessory in distributed control systems (DCS), particularly in turbine control, hydraulic servo regulation, and motion control systems in heavy industrial applications.
This termination cable is used primarily for connecting electronic modules to servo valves or servo amplifiers in power generation and process automation systems. It ensures minimal signal interference and maintains a robust electrical connection under harsh environmental and mechanical conditions.
Built with industrial-grade insulation and shielding, the NKHS03-20 delivers dependable performance, even in high-vibration and high-temperature zones. It is known for its long service life, superior conductivity, and secure termination characteristics.
Technical Specifications
| Parameter | Specification |
|---|---|
| Product Model | NKHS03-20 |
| Product Type | Hydraulic Servo Termination Cable |
| Cable Length | 20 feet |
| Cable Jacket Material | Thermoplastic elastomer / Polyurethane blend |
| Shielding | Braided shield with foil wrap (overall shielded) |
| Connector Type | Pre-terminated with servo-grade multi-pin connectors |
| Temperature Range | -20°C to +105°C |
| Voltage Rating | 300V nominal |
| Conductor Type | Multi-core, twisted pair, tinned copper |
| Number of Conductors | Typically 6–12 conductors depending on variant |
| Termination Type | Pre-terminated / Field termination compatible |
| Flame Retardant Rating | UL 1581, VW-1 |
| Environmental Resistance | Oil, moisture, chemical, abrasion resistant |
| Vibration Tolerance | High – suitable for turbine installations |
| Weight | 0.8 kg |
| Compatible Devices | ABB Bailey INFI 90 system, hydraulic servo modules |
| Certification | RoHS Compliant, CE Marked |
Product Applications
The ABB NKHS03-20 cable is deployed in mission-critical applications where reliable signal integrity and mechanical durability are non-negotiable. Typical usage scenarios include:
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Hydraulic servo valve feedback and control
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Turbine governor control systems
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Steam and gas turbine servo loop closure
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Distributed Control Systems (DCS) – ABB INFI 90 platform
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Power generation control cabinets
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Valve positioning systems in refineries and chemical plants
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Large industrial automation enclosures requiring secure servo terminations
Its use ensures precise positioning feedback, closed-loop integrity, and a high level of system responsiveness.
Product Advantages
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Engineered for Harsh Environments: Designed for use in high-vibration, temperature-variable areas such as turbine housings and hydraulic control panels.
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Superior Signal Shielding: Dual-layer shielding ensures minimal EMI/RFI interference, enhancing servo control reliability.
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Plug-and-Play Design: Comes pre-terminated for easy integration into ABB systems without requiring field soldering or crimping.
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Long Lifespan: Industrial-grade construction resists oil, moisture, and abrasion, increasing service life.
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Stable Electrical Characteristics: Maintains impedance and capacitance characteristics under dynamic loads and thermal cycling.
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Compatibility Assured: Fully tested and approved for use with ABB INFI 90 and associated hydraulic systems.
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Minimal Installation Time: Reduces labor during commissioning due to standard length and plug-in compatibility.
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Secure Locking Connectors: High-retention force prevents accidental disconnection or vibration-induced loosening.
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Reduced Downtime Risk: Low failure rate supports continuous operation in critical process environments.
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Trusted Brand Backing: Manufactured and quality-controlled under ABB’s rigorous standards for industrial reliability.
Frequently Asked Questions (FAQ)
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What systems is NKHS03-20 compatible with?
It is primarily used with ABB Bailey INFI 90 control systems and hydraulic servo control modules. -
What is the standard length of the cable?
The standard length is 20 feet. Custom lengths may be available. -
Can the cable be installed outdoors?
While the jacket resists moisture and oil, for outdoor use additional protective conduit is recommended. -
Does the cable come with both ends terminated?
Yes, it is typically supplied with factory-preterminated connectors on both ends for plug-and-play use. -
Is it possible to replace a damaged NKHS03-20 cable without system downtime?
Yes, the quick-connect design allows for relatively fast replacement if spares are available. -
How many conductors are inside the cable?
It typically includes 6 to 12 conductors depending on the termination requirements. -
What materials are used in the shielding?
The cable uses both foil and braided copper shield for excellent EMI/RFI protection. -
Is the cable UL listed?
The materials meet UL 1581 standards; specific variants may be UL listed depending on ordering specs. -
Can I field-terminate this cable?
While pre-terminated versions are standard, versions for field termination are available upon request. -
What is the weight of the cable?
0.8 kg.
Related or Same Series Models
| Model | Length | Connector Type | Application | Notes |
|---|---|---|---|---|
| NKHS03-10 | 10 ft | Pre-terminated | Short-run servo systems | Same design, shorter length |
| NKHS03-25 | 25 ft | Pre-terminated | Medium-range turbine servo control | Longer version of NKHS03-20 |
| NKHS03-30 | 30 ft | Pre-terminated | Large turbine installations | Extended version, same design |
| NKHS03-FR | 20 ft | Flame-resistant | Fire-sensitive environments | Jacket complies with FR regulations |
| NKHS03-20-NC | 20 ft | Non-terminated ends | Custom termination field setups | For manual connection at site |
| NKHS03-20-R | 20 ft | Right-angle plug | Tight cabinet installations | For corner-mounting use |
Popular ABB Models (Same Brand)
| Model | Product Type | Function/Application | Key Feature |
|---|---|---|---|
| INICT13A | Network Interface Module | Data exchange across INFI 90 systems | Redundant Ethernet capability |
| IMMPI01 | Multi-Point Interface Module | Servo/motion I/O expansion | High-density I/O channels |
| INNIS21 | Network Interface Slave | Serial-to-Ethernet communication bridge | Dual protocol conversion |
| IMDSM04 | Servo Module | Positioning and control for actuators | High-speed response |
| IMFEC12 | Field Termination Unit | Signal termination for field instruments | Surge protection included |
| INIIT13 | Intelligent Interface Module | Advanced data collection and control | Supports protocol conversion and logging |
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