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ABB TB806 3BSE008536R1 – Industrial Fieldbus Communication Module
■ Product Introduction
The ABB TB806 3BSE008536R1 is a high-performance fieldbus communication interface module designed to facilitate seamless data exchange between control systems and distributed field devices in industrial automation environments. As part of ABB’s renowned Symphony Plus and Advant Master systems, this module serves as a crucial communication bridge, ensuring real-time and reliable data flow in complex process automation networks.
The TB806 supports a variety of industrial protocols, offering broad compatibility across numerous field devices. Its rugged design and advanced integration capabilities make it particularly well-suited for deployment in power generation, oil and gas, chemical processing, and other heavy industries where robust communication reliability is critical.
■ Product Features and Advantages
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Robust Industrial Design: Engineered to operate in harsh environments with superior resistance to vibration, dust, temperature fluctuations, and electromagnetic interference.
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Protocol Versatility: Compatible with standard fieldbus communication protocols, including PROFIBUS DP and FOUNDATION Fieldbus.
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Easy Integration: Seamlessly integrates into ABB’s Symphony Plus, Advant Master, and AC 800M control systems.
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Efficient Diagnostics: Built-in diagnostics and LED indicators allow for real-time status monitoring and fault isolation.
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Hot-swappable Functionality: Allows module replacement without halting system operations, reducing downtime.
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Longevity and Reliability: Designed with long operational life and minimal maintenance requirements, ensuring low total cost of ownership.
■ Technical Specifications
| Parameter | Details |
|---|---|
| Model | TB806 |
| Part Number | 3BSE008536R1 |
| Function | Fieldbus Communication Interface Module |
| Supported Protocols | PROFIBUS DP, FOUNDATION Fieldbus |
| System Compatibility | Symphony Plus, Advant Master, AC 800M |
| Communication Ports | 2 x Fieldbus Channels |
| Power Supply | 24 V DC (via system bus) |
| Operating Temperature | -25°C to +70°C |
| Storage Temperature | -40°C to +85°C |
| Humidity Tolerance | 5% to 95% non-condensing |
| Vibration Resistance | Compliant with IEC 60068-2-6 |
| Electromagnetic Compatibility | Meets IEC/EN 61000 standards |
| Mounting Type | DIN Rail or Module Rack |
| Dimensions | 25 x 109 x 22 mm |
| Weight | 0.046 kg |
| LED Indicators | Status, Communication, Error |
| Certifications | CE, RoHS, UL, CSA |
■ Applications
The ABB TB806 module is widely deployed across various industrial sectors that require robust and dependable fieldbus communication. Primary application areas include:
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Power Generation Plants – Interfacing field instruments with control systems.
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Petrochemical and Oil Refineries – Enabling real-time communication between sensors, analyzers, and controllers.
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Water & Wastewater Treatment – Managing remote field devices and actuators through reliable bus networks.
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Pharmaceutical Manufacturing – Ensuring high-precision control via decentralized automation.
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Pulp and Paper Industry – Facilitating continuous process monitoring in distributed installations.
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Mining and Metallurgy – Providing ruggedized communication interfaces for heavy-duty environments.
■ Installation Guidelines
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Mounting: Install the TB806 module securely onto a DIN rail or system rack in a clean and ventilated control cabinet.
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Wiring: Use shielded cables for fieldbus connections to minimize noise and interference. Follow ABB’s wiring diagrams for proper channel configuration.
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Power Supply: Connect the module to the 24 V DC power supply from the system bus. Avoid over-voltage or reverse polarity.
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System Configuration: Use ABB’s Control Builder or other compatible software for configuring the module in your system.
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Startup and Commissioning: Check LED indicators to verify module status. Run diagnostic tools to confirm proper bus communication.
■ Frequently Asked Questions (FAQs)
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Q: What systems is the TB806 compatible with?
A: The TB806 is fully compatible with ABB Symphony Plus, Advant Master, and AC 800M control platforms. -
Q: What communication protocols does it support?
A: It supports PROFIBUS DP and FOUNDATION Fieldbus protocols. -
Q: Is the TB806 hot-swappable?
A: Yes, it supports hot-swapping, allowing for replacement without system shutdown. -
Q: What is the operating temperature range of this module?
A: It operates reliably from -25°C to +70°C. -
Q: Can it be mounted on a DIN rail?
A: Yes, it is suitable for DIN rail or standard module rack mounting. -
Q: How does the module indicate faults or errors?
A: It features multiple LED indicators that show operational, communication, and error status. -
Q: Does the module require external software for setup?
A: Configuration is typically done using ABB’s Control Builder or similar software tools. -
Q: What is the weight of the TB806 module?
A: It weighs approximately 0.35 kilograms. -
Q: Is the TB806 suitable for outdoor use?
A: It should be installed in a protective enclosure as it is not IP-rated for outdoor exposure. -
Q: Are there any certifications for the TB806?
A: Yes, it is certified under CE, RoHS, UL, and CSA standards.
■ Related Models from the Same Series
| Model | Part Number | Function | Supported Protocols |
|---|---|---|---|
| TB820 | 3BSE008546R1 | System Termination Unit | System Bus |
| TB840A | 3BSE037759R1 | Redundant Fieldbus Communication Module | FOUNDATION Fieldbus |
| TU810V1 | 3BSE013230R1 | Terminal Unit for I/O Modules | N/A |
| TB850 | 3BSE008535R1 | Fieldbus Communication Module | PROFIBUS |
| TU830V1 | 3BSE013252R1 | Extended Module Terminal Block | N/A |
| TB845 | 3BSE021447R1 | PROFIBUS DP Slave Interface | PROFIBUS DP |
■ Popular ABB Models
| Model | Part Number | Function | Application |
|---|---|---|---|
| PM861AK01 | 3BSE018157R1 | CPU Module for AC 800M | Process Automation |
| CI854AK01 | 3BSE030220R1 | PROFIBUS DP Communication Interface | Field Device Integration |
| AI810 | 3BSE008516R1 | Analog Input Module (8 ch, HART) | Signal Acquisition |
| DI810 | 3BSE008508R1 | Digital Input Module | Discrete I/O |
| DO810 | 3BSE008510R1 | Digital Output Module | Discrete Output Control |
| PM864AK01 | 3BSE018161R1 | AC 800M CPU | Redundant Control Systems |
| CI860 | 3BSE032444R1 | FOUNDATION Fieldbus Interface | Process Instrumentation |
| TU850 | 3BSE022144R1 | I/O Module Terminal Base | System Integration |
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