Excellent PLC
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Product Introduction
The Schneider Electric TSXCCY1128 is an advanced electronic cam module designed for the Modicon Premium automation platform. It facilitates precise control of mechanical movements by managing up to 128 cams over a single axis. This module is ideal for applications requiring high-speed synchronization between mechanical components, such as packaging machines, conveyors, and automated assembly lines.
With its capability to interface with both incremental and absolute encoders, the TSXCCY1128 ensures accurate position detection and control. Its modular design allows seamless integration into existing systems, enhancing operational efficiency and flexibility.
Product Specifications
| Parameter | Details |
|---|---|
| Model | TSXCCY1128 |
| Product Type | Electronic Cam Module |
| Number of Cams | 128 |
| Number of Tracks | 32 (24 physical outputs, 8 logic outputs) |
| I/O Modularity | 1 axis |
| Input Compatibility | Incremental encoders (RS422/485, Totem Pole), Absolute encoders (SSI, Parallel) |
| Clock Frequency | 200 kHz (SSI absolute encoder) |
| Incremental Encoder Frequency | x1: 500 kHz, x4: 250 kHz |
| Output Voltage | 24 V DC |
| Nominal Output Current | 0.5 A |
| Output Voltage Limits | 19…30 V |
| Output Compatibility | Positive logic DC inputs (resistance ≤ 15 kΩ) |
| Power Dissipation | 7 W |
| Current Consumption | 660 mA at 5 V DC, 15 mA at 24 V DC |
| Operating Temperature | 0…60 °C |
| Storage Temperature | -25…70 °C |
| Humidity | 10…95% (operation), 5…95% (storage), non-condensing |
| Dimensions (W x H x D) | 95 x 180 x 260 mm |
| Weight | 0.48 kg |
| Mounting | DIN Rail |
| Protection Rating | IP20 |
| Certifications | CE, RoHS |
Applications
The TSXCCY1128 is utilized in various industrial applications requiring precise motion control and synchronization:
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Packaging Machines: Coordinating movements of different machine parts for efficient packaging processes.
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Conveyor Systems: Managing the timing of items on conveyors to ensure proper spacing and sequencing.
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Automated Assembly Lines: Synchronizing robotic arms and other machinery for accurate assembly operations.
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Printing Machines: Controlling the timing of print heads and paper feed mechanisms.
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Textile Machinery: Managing complex movements in weaving and knitting machines.
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Material Handling Equipment: Coordinating lifts, shuttles, and sorters in warehouses and distribution centers.
Advantages
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High Precision Control: Manages up to 128 cams with high-speed synchronization, ensuring precise mechanical movements.
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Versatile Encoder Compatibility: Supports both incremental and absolute encoders, providing flexibility in system design.
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Independent Processing: Processes cam programs independently of the PLC scan, reducing system load and improving response times.
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Robust Design: Built to withstand industrial environments with a wide operating temperature range and high immunity to electrical noise.
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Easy Integration: Modular design allows for seamless integration into existing Modicon Premium systems.
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Comprehensive Diagnostics: Equipped with LED indicators for quick status monitoring and fault detection.
Frequently Asked Questions (FAQ)
-
Q: What is the primary function of the TSXCCY1128 module?
A: It serves as an electronic cam controller, managing up to 128 cams over a single axis to synchronize mechanical movements in automation systems. -
Q: Which types of encoders are compatible with the TSXCCY1128?
A: It supports incremental encoders (RS422/485, Totem Pole) and absolute encoders (SSI, Parallel via ABE7CPA11 adaptor). -
Q: Can the TSXCCY1128 operate independently of the PLC scan?
A: Yes, it processes cam programs independently, allowing for faster response times and reduced PLC load. -
Q: What is the maximum switching frequency for the outputs?
A: The switching frequency is less than 0.6/LI² for inductive loads. -
Q: How many physical and logic outputs does the module have?
A: It has 24 physical outputs and 8 logic outputs, totaling 32 tracks. -
Q: What protections are integrated into the TSXCCY1128?
A: It includes output overload protection (current limiter, thermal circuit breaker), short-circuit protection, overvoltage protection (Zener diode), and reverse polarity protection. -
Q: Is the TSXCCY1128 suitable for high-speed applications?
A: Yes, with encoder input frequencies up to 500 kHz (x1) and 250 kHz (x4), it’s ideal for high-speed synchronization tasks. -
Q: What is the power consumption of the module?
A: It consumes 660 mA at 5 V DC and 15 mA at 24 V DC, with a power dissipation of 7 W. -
Q: Can the module be used in environments with high humidity?
A: Yes, it operates in environments with 95% relative humidity (non-condensing). -
Q: Can cam profiles be imported/exported across different systems?
A: Yes, cam profiles can be saved and transferred via the programming software, allowing reuse across machines and easier commissioning.
Related Models
| Model | Description | Key Features |
|---|---|---|
| TSXCCY1128C | Electronic Cam Module with Conformal Coating | Enhanced protection against harsh environments |
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| TSXPSY2600 | Power Supply Module – 24 V DC, 5 A | Provides reliable power for automation systems |
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