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Product Introduction
The GE IC660BBS102 Isolated I/O Module is a highly versatile and rugged block-style I/O unit in the Genius I/O product family. Designed for demanding industrial applications, this unit offers 16 fully configurable I/O circuits that can act as either inputs or outputs. It is ideal for use in remote, distributed control systems where mixed I/O types are needed, and it supports channel-to-channel isolation to protect control logic from field faults and electrical noise. With flexible configuration, robust design, and seamless Genius Bus communication, the IC660BBS102 remains a trusted component for legacy and modern GE control systems.
Product Specifications
Parameter | Description |
---|---|
Model Number | IC660BBS102 |
Manufacturer | GE Fanuc (now Emerson Automation) |
Series | Genius I/O |
I/O Type | Configurable: Input or Output (per point) |
Number of Channels | 16 isolated I/O points |
Isolation Type | Channel-to-channel and channel-to-ground |
Input Voltage Range | 0–32 VDC (nominal 24 VDC typical) |
Output Voltage Range | 0–32 VDC |
Output Current per Channel | Up to 0.5 A |
Max Total Output Current | 8 A (shared across all channels) |
Input ON Threshold | >11 VDC |
Input OFF Threshold | <6 VDC |
Output ON-State Voltage Drop | ≤1.5 V @ rated current |
LED Indicators | Individual status LEDs for each I/O point |
Update Rate | 16 ms typical |
Isolation Voltage | 1500 V RMS |
Power Supply Requirement | 24 VDC nominal (external) |
Communication Interface | Genius Bus |
Mounting Options | DIN rail or direct panel mount |
Operating Temperature | 0°C to +60°C |
Storage Temperature | -40°C to +85°C |
Relative Humidity | 5% to 95% non-condensing |
Dimensions (H x W x D) | 224.4 x 88.9 x 100 mm |
Weight | 1.45 kg |
Configuration Method | Via Hand-Held Monitor or PLC configuration software |
Certifications | UL, CSA, CE compliant |
Product Applications
The IC660BBS102 module supports a wide range of industrial control applications where flexibility, isolation, and durability are essential:
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Discrete Manufacturing: Enables control of sensors, solenoids, and digital actuators on assembly lines.
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Power Utilities: Interfaces with circuit breaker status and control signals in substation automation.
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Pulp and Paper Plants: Manages field I/O for remote valve feedback and control.
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Mining Operations: Rugged enough for dusty and high-vibration environments.
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Oil and Gas: Deployed in distributed control units for valve and sensor control at remote sites.
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Water/Wastewater: Manages pump status inputs and control outputs across large treatment plants.
Product Advantages
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Full I/O Configurability: Each of the 16 points can be independently configured as either input or output, greatly reducing hardware variety and inventory.
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Enhanced Isolation: Individual channel isolation protects the system from voltage surges and cross-talk, increasing long-term reliability.
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Status Visibility: LED indicators on each channel allow quick field diagnostics, saving time during commissioning and maintenance.
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High Load Capacity: Supports output currents up to 0.5 A per point, suitable for most field devices without additional relays.
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Rugged Industrial Design: Wide operating temperature and certified resilience to humidity, vibration, and electrical noise.
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Efficient Bus Communication: Fully compatible with GE Genius Bus architecture, ensuring robust and real-time I/O data exchange.
Frequently Asked Questions (FAQ)
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Q: What differentiates the IC660BBS102 from the IC660BBS100 model?
A: The IC660BBS102 offers improved diagnostics and expanded operational tolerance over the earlier model. -
Q: Can this module be used for high-speed digital input detection?
A: While not designed for high-speed pulse counting, it supports 16 ms scan rates suitable for standard I/O applications. -
Q: Are replacement parts for this model still supported by GE/Emerson?
A: Yes, the IC660BBS102 remains available through authorized GE/Emerson distributors and aftermarket suppliers. -
Q: How is the I/O configuration changed?
A: Using a GE Hand-Held Monitor or control software, users can define each point as input or output. -
Q: Is the module compatible with modern GE PACSystems like RX3i?
A: Yes, via appropriate Genius Bus interfaces, it can communicate with modern GE PLCs. -
Q: What is the total current capacity of the output channels?
A: The total maximum output current across all channels is 8 A. -
Q: Does the module include diagnostics for short circuits or open circuits?
A: Basic diagnostics and fault indicators are available via onboard LEDs, but detailed fault reporting depends on controller integration. -
Q: Can it be mounted on any DIN rail?
A: Yes, it is designed for standard DIN rail or panel mounting. -
Q: Is the device firmware-upgradable?
A: The device does not have user-upgradable firmware; functionality is hardware-defined. -
Q: What happens if a channel fails?
A: Failed channels are isolated and indicated via the onboard LED; operation continues for unaffected channels.
Recommended Related Models (Same Series or Function)
Model Number | Description | I/O Type | Channels | Feature Highlight |
---|---|---|---|---|
IC660BBD120 | 16-Circuit Sink-Type Input Block | Digital Input | 16 | For discrete input applications |
IC660BBD100 | 32-Circuit Source-Type Input Block | Digital Input | 32 | High-density digital input module |
IC660BBD110 | 16-Circuit Source-Type Input Block | Digital Input | 16 | Supports dry contact sensors |
IC660BBA020 | Output Block, 16 Circuits, 0.5 A | Digital Output | 16 | Standard output module |
IC660TSD100 | Analog Input Block, 8 Channels | Analog Input | 8 | Supports RTDs and thermocouples |
IC660ELB905 | Ethernet Bus Interface for Genius I/O | Network Interface | – | Connects Genius I/O to Ethernet |
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