Excellent PLC
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Product Introduction
The ABB PM153 3BSE003644R1 is a powerful and reliable CPU board card designed for the Advant Controller 31 series. It functions as the central processing unit in distributed control systems (DCS), managing real-time automation and process control in industrial environments. Positioned between the PM152 and PM154 in terms of functionality, the PM153 offers enhanced computing performance, increased memory, and robust communication capabilities. This module ensures stable and uninterrupted control operations and integrates seamlessly with ABB’s I/O and fieldbus infrastructure.
The PM153 supports a wide variety of industrial automation applications, providing a scalable and flexible solution for both small-scale systems and complex plant-wide automation architectures.
Technical Specifications
| Specification | Details |
|---|---|
| Model | PM153 |
| Part Number | 3BSE003644R1 |
| Series | Advant Controller 31 |
| Processor Type | 32-bit Embedded Microprocessor |
| RAM Memory | 2 MB |
| Flash Memory | 1 MB |
| Execution Speed | ~1 ms per 1000 instructions |
| Communication Ports | RS232, Advant Fieldbus 100 |
| Fieldbus Compatibility | MODBUS, Advant Fieldbus, serial protocols |
| I/O Interface | S800 I/O Modules, Serial Expansion Modules |
| Operating Voltage | 5 VDC (supplied via system backplane) |
| Power Consumption | ~3.5 W |
| Mounting Type | DIN-rail or Panel Mount |
| Operating Temperature | 0°C to +60°C |
| Storage Temperature | -40°C to +85°C |
| Relative Humidity | 5%–95% (non-condensing) |
| Protection Class | IP20 |
| Dimensions (L × W × H) | 24 × 125 × 120 mm |
| Weight | 0.35 kg |
Applications
The PM153 module is versatile and widely used in various industrial sectors:
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Oil & Gas – Control of drilling systems, compressors, and pipeline operations.
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Power Generation – Turbine regulation, boiler control, and auxiliary equipment.
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Water Treatment Plants – Pump and valve automation, filtration system control.
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Chemical & Pharmaceutical – Batch process control, formula precision, safety interlocks.
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Metals & Mining – Furnace management, ore processing, and rolling lines.
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Food & Beverage – High-speed bottling, batch mixing, temperature monitoring.
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Pulp & Paper – Process loop control, conveyor and reel operations.
Product Advantages
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Mid-tier High Performance – Strikes a balance between cost and computing power for demanding applications.
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Industrial-grade Reliability – Designed for harsh operating environments with high electromagnetic resistance.
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Modular Integration – Easily expandable through ABB’s modular control infrastructure.
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Software Compatibility – Fully supported by ABB Control Builder and engineering tools.
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Fast Data Processing – Low scan cycle time allows for quick response in real-time control scenarios.
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Diagnostic Support – Includes hardware and software diagnostics for easy troubleshooting.
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Flexible Communication – Multiple communication ports make it suitable for diverse control networks.
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Compact Size – Small footprint facilitates easy installation even in tight control cabinets.
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Long Lifecycle – Designed for longevity, minimizing the need for frequent replacements.
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Backward Compatibility – Compatible with other PM15x CPUs for simplified system upgrades.
Frequently Asked Questions (FAQ)
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What role does the PM153 play in an ABB DCS system?
It acts as the central processor, executing control logic and managing communication with I/O modules and supervisory systems. -
How does the PM153 differ from PM152 or PM154?
PM153 offers more memory and better speed than PM152 but does not include the advanced diagnostic features of the PM154. -
What configuration software is used for the PM153?
ABB Control Builder and Composer are typically used for programming, diagnostics, and firmware updates. -
Can PM153 be used in redundant configurations?
It supports configurations that improve reliability, but for full CPU redundancy, higher-end models may be recommended. -
What is the lifespan of the PM153?
Typically more than 10 years under standard industrial operating conditions. -
How is the PM153 mounted?
It is DIN-rail or panel mounted within standard automation enclosures. -
Can this CPU connect to third-party equipment?
Yes, via RS232 or MODBUS protocols, integration with non-ABB devices is possible. -
Is the PM153 suitable for safety-critical systems?
While not SIL-rated, it can be used in systems with safety components for non-critical tasks. -
What fieldbuses are supported by the PM153?
It supports Advant Fieldbus 100 and standard serial interfaces. -
How can I identify a fault on the PM153 module?
LED indicators and diagnostic software will report errors or malfunctions in real time.
Related or Same Series Models
| Model | Description | Series | Weight | Dimensions (mm) |
|---|---|---|---|---|
| PM151 3BSE003642R1 | Entry-level CPU for AC31 | Advant Controller 31 | 0.42 kg | 160 × 100 × 35 |
| PM152 3BSE003643R1 | Mid-performance CPU with basic fieldbus | Advant Controller 31 | 0.46 kg | 160 × 100 × 35 |
| PM154 3BSE003645R1 | Advanced CPU with enhanced diagnostics | Advant Controller 31 | 0.50 kg | 160 × 100 × 35 |
| PM156 3BSE003646R1 | High-end CPU for heavy-duty control systems | Advant Controller 31 | 0.52 kg | 160 × 100 × 35 |
| DI810 | 16-Channel Digital Input Module | S800 I/O | 0.33 kg | 115 × 81 × 32 |
| DO810 | 16-Channel Digital Output Module | S800 I/O | 0.34 kg | 115 × 81 × 32 |
Popular ABB Models (Same Brand)
| Model | Description | Series | Weight | Dimensions (mm) |
|---|---|---|---|---|
| PM864AK01 | High-end CPU module for AC800M systems | AC 800M | 0.50 kg | 140 × 100 × 40 |
| CI854AK01 | Profibus DP Communication Module | AC 800M | 0.45 kg | 120 × 80 × 30 |
| AI810 | Analog Input Module (8 channels) | S800 I/O | 0.30 kg | 115 × 81 × 32 |
| AO845A | Analog Output Module (4 channels) | S800 I/O | 0.32 kg | 115 × 81 × 32 |
| DO820 | Digital Output Module (8 channels) | S800 I/O | 0.34 kg | 115 × 81 × 32 |
| CI840A | Communication Interface for remote I/O systems | S800 I/O | 0.38 kg | 115 × 81 × 32 |
