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Product Introduction
The ABB 3HAC064448-001 is a high-precision, durable encoder feedback cable assembly designed for use in ABB industrial robotic systems, particularly in IRB-series robots. As a vital part of the motion control system, this cable connects robot components such as axis motors and encoders to the control unit, ensuring real-time signal transmission and accurate positional feedback. Manufactured to withstand mechanical stress, electromagnetic interference, and constant motion, this cable ensures uninterrupted data flow and long operational life in demanding automation environments.
This product is widely utilized in robotic arms in manufacturing, welding, material handling, and assembly operations where reliability and high signal integrity are critical. ABB’s attention to detail in connector design, shielding, and thermal resistance makes this cable an ideal choice for seamless integration and dependable performance in industrial automation networks.
Product Advantages
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Robust Mechanical Design: Engineered to withstand repetitive flexing, mechanical vibration, and harsh environmental conditions.
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High Signal Integrity: Shielded construction minimizes electromagnetic interference (EMI), maintaining precise communication between motor encoders and controllers.
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Seamless Integration: Designed specifically for ABB IRB robot models, ensuring plug-and-play compatibility without requiring custom modifications.
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Extended Cable Life: Reinforced cable jacket and strain relief mechanisms reduce the risk of wire fatigue and failure.
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Maintenance-Friendly: Durable connectors and modular design simplify inspection and replacement, minimizing downtime during maintenance cycles.
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Industrial Grade Materials: Utilizes flame-retardant and temperature-resistant materials suitable for factory automation environments.
Technical Specifications
| Parameter | Specification |
|---|---|
| Part Number | 3HAC064448-001 |
| Product Type | Encoder Feedback Cable Assembly |
| Application | ABB Robot Arm – Motor Encoder Connection |
| Connector Type | Custom ABB Circular Connectors |
| Shielding | Full shield with grounding braid |
| Operating Temperature | -25°C to +80°C |
| Resistance to Flex Cycles | >5 million cycles (drag chain rated) |
| Flame Resistance | UL94 V-0 rated insulation |
| Outer Jacket Material | Industrial-grade thermoplastic |
| Protection Rating | IP65 (mated connectors) |
| Voltage Rating | 30V DC max |
| Weight | 1.08kg |
| Cable length | 10 m |
Product Applications
The ABB 3HAC064448-001 cable assembly is primarily used in the following applications:
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Industrial Robotics: Connecting feedback encoders on axis motors for ABB IRB robots.
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Automated Welding Systems: Precise positioning data transmission during welding paths.
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Material Handling Automation: Enhances motion accuracy for robotic pick-and-place systems.
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Automotive Assembly Lines: Supports robots responsible for high-precision assembly tasks.
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Packaging and Palletizing: Ensures reliable movement tracking in robotic packaging systems.
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CNC Machining Cells: Integrates seamlessly with robotic interfaces used in CNC environments.
Frequently Asked Questions (FAQ)
Q1: What robot models is the ABB 3HAC064448-001 compatible with?
A1: It is primarily compatible with ABB IRB-series robots, especially models like IRB 2400, IRB 2600, and IRB 4600.
Q2: Can this cable be used in environments with high vibration?
A2: Yes, it is designed to handle continuous mechanical vibration and repetitive motion thanks to its industrial shielding and reinforced construction.
Q3: How long is the ABB 3HAC064448-001 cable?
A3: The standard length is approximately 10 meters, suitable for standard robotic arm wiring.
Q4: Is this cable resistant to electromagnetic interference (EMI)?
A4: Yes, it features full shielding with grounding, making it highly resistant to EMI in industrial settings.
Q5: What is the IP rating of this cable assembly?
A5: When connectors are mated properly, the assembly achieves an IP65 protection rating.
Q6: Can I use this cable in a drag chain application?
A6: Yes, it is drag-chain rated with over 5 million flex cycles.
Q7: How is the connector secured to the robot or controller?
A7: The cable uses ABB’s proprietary secure-lock connectors that ensure a firm and reliable connection.
Q8: Is the cable flame retardant?
A8: Yes, the outer jacket meets UL94 V-0 flame retardancy standards.
Q9: Does the product require special handling during installation?
A9: It is recommended to avoid sharp bends and maintain minimum bending radius during installation to ensure cable longevity.
Q10: Can this part be replaced independently in the field?
A10: Yes, its modular design allows for simple replacement without removing other components of the robot.
Recommended Same Series / Related Models
| Model Number | Description |
|---|---|
| 3HAC14549-4 | Motor Feedback Cable, 5m, IRB 4600 Series |
| 3HAC11363-1 | Resolver Cable for Axis Motors |
| 3HAC14550-2 | Encoder Cable, Straight Connector |
| 3HAC14550-1 | Encoder Cable, 2m Length |
| 3HAC025097-001 | Axis 5 Feedback Cable, ABB IRB 2600 |
| 3HAC14549-1 | Feedback Cable for Axis 3, IRB 2400 |
Popular Models from ABB (Same Brand)
| Model Number | Product Type | Voltage | Dimensions (mm) | Weight |
|---|---|---|---|---|
| 3HAC14549-4 | Encoder Cable | 30V | 5000 x 18 x 18 | 0.9 kg |
| 3HAC14550-2 | Feedback Cable | 30V | 3000 x 18 x 18 | 0.65 kg |
| 3HAC14550-1 | Encoder Cable | 30V | 2000 x 18 x 18 | 0.55 kg |
| 3HAC025097-001 | Axis Feedback Cable | 24V | 2500 x 15 x 15 | 0.58 kg |
| 3HAC11363-1 | Resolver Feedback Cable | 24V | 2000 x 15 x 15 | 0.50 kg |
| 3HAC17910-1 | Internal Signal Cable | 5V | 1500 x 12 x 12 | 0.35 kg |
| 3HAC039602-001 | Resolver Extension Cable | 30V | 3000 x 16 x 16 | 0.62 kg |
| 3HAC17912-1 | Robot Signal Harness | 24V | 3500 x 20 x 20 | 0.75 kg |
