Excellent PLC
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Product Introduction
The Bently Nevada 3500/92-03-01-00 136188-01 Communication Gateway Module is an advanced communication interface designed to connect Bently Nevada’s 3500 Series machinery protection and condition monitoring systems with external systems like Distributed Control Systems (DCS), Programmable Logic Controllers (PLC), and other industrial network infrastructures. By enabling seamless data transmission between the 3500 monitoring system and external control platforms, this module facilitates real-time monitoring, fault detection, and condition-based maintenance.
This communication gateway allows operators to remotely monitor machinery health, receive alarms, and trigger automated actions based on machine condition, thus reducing downtime and enhancing operational efficiency. With its high level of flexibility, robust design, and easy integration into existing control systems, the 3500/92-03-01-00 module plays a crucial role in enhancing asset management across industries such as power generation, oil and gas, petrochemical, and manufacturing.
The 3500/92-03-01-00 offers multiple communication protocols, including Modbus and Ethernet, providing the necessary versatility for a wide range of industrial environments.
Product Parameters
| Parameter | Value |
|---|---|
| Model | 3500/92-03-01-00 |
| Part Number | 136188-01 |
| Dimensions | 241 x 24.4 x 99.1 mm |
| Weight | 0.44 kg |
| Communication Protocols | Modbus, Ethernet, Industrial Network |
| Input/Output Channels | 2 Ethernet Ports, 1 RS-485 Port |
| Power Consumption | < 5 W |
| Mounting | 3500 Series Rack Slot |
| Operating Temperature | –40 °C to +70 °C |
| Humidity | 0–95% non-condensing |
| EMI/RFI Protection | Yes, meets industrial electromagnetic interference (EMI) standards |
| Compliance | CE, UL, IEC 61000 compliant |
| Data Rate | 10/100 Mbps Ethernet, 9600 bps RS-485 |
Product Applications
The 3500/92-03-01-00 Communication Gateway Module is used in a wide variety of applications where reliable and real-time communication between machinery monitoring systems and control platforms is essential. Key applications include:
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Machinery Protection and Monitoring Systems: Integrates Bently Nevada’s 3500 monitoring system with DCS or PLC, enabling real-time monitoring of machinery health and operational status.
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Oil and Gas: Critical in offshore and onshore oil platforms for monitoring and transmitting machinery health data between remote locations and central control rooms.
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Power Generation: Facilitates communication between turbine monitoring systems, generator control, and power plant DCS for improved operational control and maintenance scheduling.
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Chemical and Petrochemical Plants: Ensures continuous monitoring of rotating equipment such as compressors, pumps, and turbines, enabling safe and efficient operations.
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Manufacturing and Heavy Industry: Used in large manufacturing plants to monitor machinery performance and send critical data to central control systems for predictive maintenance.
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Pipeline Operations: Vital in ensuring smooth operation of compressors, valves, and other critical equipment in pipeline transportation, with integration into the central monitoring system.
Product Advantages
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Broad Communication Protocol Support – The module supports both Modbus and Ethernet, providing versatile and flexible connectivity options for a wide range of industrial systems.
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Real-Time Data Transmission – Enables continuous and real-time monitoring of machine health, ensuring immediate actions can be taken when needed.
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Seamless Integration – Easily integrates with existing DCS, PLCs, and other networked systems, ensuring smooth data flow and communication.
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Compact and Space-Efficient – Occupies only one 3500 rack slot (241 x 24.4 x 99.1 mm), making it ideal for systems with limited space.
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High Reliability – Built for rugged industrial environments, with protection against EMI and RFI interference, ensuring stable operation in harsh conditions.
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Remote Monitoring and Control – Facilitates remote access to machinery data, reducing the need for on-site inspections and enabling faster response times.
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Flexible Configuration – The module is configurable for various operational requirements, including alarm settings and data logging options.
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Low Power Consumption – With a power draw of less than 5 watts, it is energy-efficient, reducing operational costs over time.
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Scalable Architecture – The system can be expanded easily by adding additional modules, making it ideal for large-scale installations.
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Industry Compliance – Meets CE, UL, and IEC 61000 standards for electromagnetic compatibility, ensuring it is suitable for a wide range of industrial applications.
FAQs
Q1: What communication protocols does the 3500/92-03-01-00 support?
A1: The module supports Modbus, Ethernet, and other industrial network protocols.
Q2: How many communication channels does the module offer?
A2: The module provides 2 Ethernet ports and 1 RS-485 port for communication.
Q3: What is the power consumption of the 3500/92-03-01-00?
A3: The module consumes less than 5 watts of power.
Q4: Can this module be used for remote monitoring?
A4: Yes, it facilitates remote monitoring by enabling the communication of machinery health data to external control systems.
Q5: What is the operating temperature range of the module?
A5: The operating temperature range is –40 °C to +70 °C.
Q6: Is the module suitable for hazardous environments?
A6: Yes, it meets electromagnetic compatibility standards and is designed to operate in harsh industrial environments.
Q7: How is the 3500/92-03-01-00 mounted?
A7: The module is installed in a standard 3500 Series rack slot.
Q8: What is the data transfer rate for the Ethernet ports?
A8: The module supports 10/100 Mbps Ethernet data transfer rates.
Q9: Does the module require external power?
A9: No, the module draws power from the 3500 rack, requiring no external power source.
Q10: What industries benefit the most from this communication gateway?
A10: Industries such as power generation, oil & gas, petrochemicals, and manufacturing benefit from the enhanced communication capabilities provided by the 3500/92-03-01-00 module.
Related Series Models
| Model | Description | Key Features |
|---|---|---|
| 3500/92-01-01-00 | Standard Communication Gateway | Provides basic communication support for Bently Nevada systems |
| 3500/92-02-01-00 | Advanced Communication Gateway | Enhanced communication protocol support |
| 3500/93 | Display Interface Module | Human-machine interface for the 3500 system |
| 3500/65 | Speed Reference Module | Tachometer input for rotational speed and phase |
| 3500/70M | Reciprocating Compressor Monitor | Monitors rod load and crosshead acceleration |
| 3500/42M | Vibration Monitor Module | Radial and axial vibration monitoring |
Popular Bently Nevada Models
| Model | Description | Key Features |
|---|---|---|
| 3500/92-04-01-00 | 3500 Series control module with enhanced diagnostic capabilities | Enhanced diagnostics, high reliability |
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| 3500/92-04-01-CN | 3500 Series control module with Chinese language support | Multi-language support, specifically for Chinese markets |
| 3500/92-05-01 | High-accuracy control module with integrated display | Real-time monitoring, integrated display |
| 3500/92-05-02 | I/O control module with 6 input/output channels | Supports larger systems, real-time feedback |
| 3500/92-06-00 | High-capacity control module with 8 input/output channels | 8 channels, ideal for large-scale applications |
