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Product Overview
The ABB TK502 Programming Cable (Part No. 1SAP180200R0101) is a reliable, high-performance communication interface designed for use with ABB AC500 series PLCs and automation components. This cable provides a seamless connection between a PC and ABB control systems, enabling configuration, monitoring, diagnostics, and firmware updates via RS232 serial communication.
Manufactured to ABB’s industrial standards, the TK502 ensures signal integrity, robust physical connection, and long-term reliability in harsh field conditions. Whether used in commissioning, troubleshooting, or maintenance, this programming cable remains an essential tool for system integrators and automation engineers working with ABB programmable logic controllers.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model Number | TK502 |
| Part Number | 1SAP180200R0101 |
| Manufacturer | ABB |
| Product Type | RS232 Programming Cable |
| Cable Type | Serial communication (DB9 to RJ45 or DB9 to open-ended, model-specific) |
| Communication Protocol | RS232 standard |
| Supported Devices | ABB AC500 series PLCs, PM5xx CPUs, and other serial-supported units |
| Operating Voltage | 5V from connected device (no external power supply required) |
| Data Transfer Rate | Up to 115.2 kbps |
| Cable Length | 5 meters |
| Connector A | DB9 Male |
| Connector B | RJ45 / 8-pin Modular or Open End (depending on model variation) |
| Insulation Material | Industrial-grade PVC |
| Operating Temperature | -10°C to +60°C |
| Storage Temperature | -20°C to +80°C |
| Weight | 0.35 kg |
| Compliance | CE, RoHS Compliant |
Product Applications
The ABB TK502 Programming Cable is widely used across industrial and commercial automation projects. Its use cases include:
-
PLC Programming and Commissioning
Enables parameterization and logic uploads/downloads to ABB AC500 series PLCs. -
Diagnostics and Monitoring
Real-time communication with CPU units for error monitoring, logging, and diagnostics. -
Firmware Upgrades
Provides a reliable link for updating the firmware of supported devices via engineering tools like ABB Automation Builder. -
System Integration
Facilitates integration of ABB controllers with HMI or SCADA during development and testing phases. -
Training and Simulation
Used in educational and simulation environments to teach PLC configuration and ladder logic development. -
Preventive Maintenance
Connects directly to CPU ports for regular system health checks and data backups.
Product Advantages
-
Official ABB Accessory
Designed, tested, and certified by ABB for guaranteed compatibility with AC500 PLCs. -
Plug-and-Play Operation
No external power required and recognized automatically by ABB software tools. -
Secure Communication
Stable RS232 signal transmission minimizes errors during data transfer. -
Industrial Durability
Built with robust connectors and shielded cable for reliable operation in control cabinets. -
Ease of Use
Straightforward connection—no special drivers or adaptors needed when used with compatible systems. -
Compact and Portable
Lightweight and flexible for on-site troubleshooting and field service applications.
Frequently Asked Questions (FAQ)
-
What is the primary function of the ABB TK502 cable?
It connects a PC to ABB PLCs for programming, monitoring, and maintenance using RS232 communication. -
Which ABB PLCs are compatible with TK502?
Primarily the AC500 series, including PM510, PM5630, PM573, and others with RS232 ports. -
Can this cable be used with Automation Builder software?
Yes, it is fully compatible with ABB Automation Builder and related tools. -
Is external power required to operate the TK502 cable?
No, it draws minimal power directly from the RS232 port. -
Does the cable require any drivers?
No additional drivers are needed when using standard RS232 interfaces with supported ABB tools. -
Can this cable be extended or used with adapters?
Yes, but it’s recommended to use ABB-approved accessories to maintain communication quality. -
Is the cable suitable for long-term field deployment?
Yes, the cable is built with durable materials suitable for industrial environments. -
What is the maximum data transfer rate?
Up to 115.2 kbps under standard RS232 communication protocols. -
Can this cable be used for firmware updates?
Yes, it’s commonly used for firmware uploads to CPU modules via ABB software. -
Does this model support USB conversion?
No, TK502 is a native RS232 cable. For USB connection, ABB’s TK503 (USB version) is required.
Related or Similar Models (Same Series or Function)
| Model Number | Description | Key Features |
|---|---|---|
| TK503 | USB to Serial Programming Cable | USB version of TK502 for modern PCs |
| TK506 | Serial Programming Adapter for AC31 | Legacy adapter for older ABB controllers |
| CP-E 24/3.0 | ABB Power Supply for PLCs | DIN-rail 24V DC supply for ABB CPUs |
| PM5630 | AC500 Standard CPU Module | Compatible target device for TK502 |
| TA524 | Serial Communication Module (RS232/RS485) | Adds serial capability to AC500 |
| TK507 | Serial Cable for Freelance Controllers | Used with ABB Freelance DCS systems |
Popular Models from the ABB Brand
| Model Number | Product Type | Application Field |
|---|---|---|
| PM554-RP | AC500-eCo CPU | Compact PLC for small automation systems |
| PM573-ETH | AC500 CPU with Ethernet | Mid-range automation controller |
| CI531 | PROFINET Communication Module | Enables PROFINET IO for AC500 systems |
| CP-E 24/2.5 | 24V Power Supply Module | Powers control modules and field I/Os |
| CM579 | Communication Interface Module | CANopen interface for ABB control platforms |
| TU516 | AC500 Terminal Unit | Base terminal unit for modular I/O expansion |
