ABB CM592-DP 1SAP173200R0001 Communication module

Product Introduction

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The ABB CM592-DP (1SAP173200R0001) is a PROFIBUS DP communication module developed for the AC500 series of PLC systems. It is specifically designed to enable master-slave communication between ABB’s central processing units (CPUs) and PROFIBUS-compatible field devices. Acting as a gateway between ABB controllers and third-party automation devices, the CM592-DP offers robust integration in industrial networks requiring high-speed, deterministic data exchange. Its compact form factor, DIN rail mounting capability, and flexible configuration options make it ideal for space-saving and scalable control cabinet applications.

The module supports PROFIBUS DP-V0 and DP-V1 protocols, allowing cyclic and acyclic communication with slave devices. As part of ABB’s automation ecosystem, the CM592-DP ensures consistent interoperability, efficient diagnostics, and straightforward commissioning using tools like PS501 Control Builder and Automation Builder.

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Technical Specifications

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Product Advantages

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• Reliable PROFIBUS Integration: Enables seamless data exchange with a wide array of third-party field devices.

• AC500 Platform Compatibility: Fully integrates into ABB’s modular AC500 PLC ecosystem, enhancing expandability and control flexibility.

• High-Speed Communication: Supports up to 12 Mbps, making it suitable for real-time industrial automation applications.

• Diagnostics and Monitoring: Built-in diagnostic LEDs and software status indicators allow fast troubleshooting.

• Flexible Mounting: Compact DIN rail design allows for easy installation in constrained control cabinets.

• Long-Term Support: Backed by ABB’s global support and lifecycle service network.

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Applications

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The CM592-DP is well-suited for applications across various industries that require robust communication between PLCs and field devices using the PROFIBUS protocol:

• Factory Automation: Control and monitoring of drives, sensors, actuators, and remote I/O modules.

• Process Industries: Seamless integration with PROFIBUS-compatible field instruments in oil & gas, chemical, and power sectors.

• Material Handling: Communication with motor controllers and conveyor system modules.

• Water and Wastewater Management: Remote device communication in treatment plants.

• Food & Beverage: Real-time control of production lines through PROFIBUS field devices.

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Compatible and Supporting Models

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The CM592-DP is designed to be used with the following supporting modules in the ABB AC500 platform:

• CPU Modules: PM573-ETH, PM582-ETH, PM595

• I/O Modules: S500/S500-eCo series

• Software: PS501 Control Builder, Automation Builder

• Power Modules: CP600 HMI series for visualization

• Other Comm Modules: CM579-COM, CM590-ETH, CM591-ETHCAT

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Installation Instructions

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1. Power Off the System: Ensure the power to the PLC system is turned off.

2. DIN Rail Mounting: Mount the CM592-DP securely on a 35 mm DIN rail.

3. Connect PROFIBUS Cable: Attach the PROFIBUS cable to the 9-pin Sub-D connector.

4. Integrate with AC500 CPU: Slide the module into the expansion slot and ensure the system bus connector is engaged.

5. Power On and Configure: Power the system, then use ABB’s PS501 or Automation Builder software to configure PROFIBUS settings.

6. Test Communication: Run diagnostic tools to verify connectivity and proper communication with slave devices.

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Frequently Asked Questions (FAQ)

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Q1: What is the function of the CM592-DP module?
A1: It acts as a PROFIBUS DP communication interface, allowing ABB PLCs to communicate with other PROFIBUS-compatible devices.

Q2: Is it possible to use CM592-DP as a PROFIBUS slave?
A2: No. The CM592-DP functions as a PROFIBUS master module only.

Q3: Which software is needed to configure the CM592-DP?
A3: PS501 Control Builder or Automation Builder can be used for configuration and diagnostics.

Q4: What’s the maximum number of PROFIBUS devices supported?
A4: The module supports up to 125 devices per segment, depending on cable length and network configuration.

Q5: Can this module be hot-swapped during operation?
A5: No, it is recommended to power down the system before removing or installing the module.

Q6: What protocols does it support?
A6: It supports PROFIBUS DP-V0 and DP-V1 protocols.

Q7: Is there any built-in diagnostic feature?
A7: Yes, status LEDs and software diagnostic tools provide insights into communication health.

Q8: Can it be used with non-ABB devices?
A8: Yes, as long as the devices follow PROFIBUS DP standards.

Q9: What protection rating does the module offer?
A9: It has an IP20 protection rating, suitable for cabinet installations.

Q10: What is the main difference between CM592-DP and CM579-COM?
A10: CM592-DP specifically provides PROFIBUS communication, while CM579-COM supports other serial protocols such as Modbus.

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