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Product Introduction
The ABB SDCS-FEX-2 (Part No: 3ADT306300R1) is an advanced excitation controller module designed for integration with ABB’s DCS500 DC drive systems. It plays a critical role in managing the field excitation current required by DC motors, ensuring precise motor control under varying load and speed conditions.
As part of ABB’s robust SDCS series, the FEX-2 module offers refined voltage regulation, dynamic response, and seamless integration into drive automation architectures. It supports communication with other control modules and facilitates fast signal processing for enhanced motor performance and protection.
This controller is engineered for industrial environments that demand accuracy, durability, and consistent operation, making it an essential component for industries relying on large DC motor systems in sectors like steel, mining, pulp & paper, and marine propulsion.
Technical Specifications
| Parameter | Details |
|---|---|
| Product Name | SDCS-FEX-2 |
| Part Number | 3ADT306300R1 |
| Function | Excitation Controller for DC Drives |
| Compatible Drives | ABB DCS500 Series |
| Control Type | Closed-loop field excitation regulation |
| Output Current Range | Up to 20 A continuous (model-dependent) |
| Output Voltage | Up to 500 VDC (field excitation voltage) |
| Interface Protocol | Internal ABB system bus, fiber optic link |
| Power Supply | Supplied internally via the DCS500 control unit |
| Operating Temperature | -10°C to +55°C |
| Storage Temperature | -25°C to +70°C |
| Humidity Range | 5% – 95% non-condensing |
| Cooling Method | Convection and drive-integrated air cooling |
| Mounting Method | Plug-in board, mounted inside DCS500 rack |
| Dimensions (L × W × H) | 83 x 44 x 133 mm |
| Weight | 0.1 kg |
| Compliance | CE, RoHS compliant, meets IEC 61131-2 standards |
| Typical Response Time | < 1 ms for field current regulation |
| Protection Features | Overcurrent, overvoltage, thermal protection |
Applications
The ABB SDCS-FEX-2 module is widely used in industrial systems where DC motor field control is essential for performance stability. Key application areas include:
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Steel Rolling Mills – precise torque and speed control for large DC motors
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Paper and Pulp Industry – maintaining field excitation under variable loads
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Mining Operations – reliable performance in harsh, vibration-heavy environments
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Cranes and Hoists – dynamic braking and controlled lifting using DC drives
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Marine Propulsion – stable speed regulation of ship DC motors
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Large Conveyor Systems – field weakening and load-based response control
This controller ensures fast, accurate field current regulation, especially during transitions such as acceleration, deceleration, or sudden load variations.
Product Advantages
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Dedicated Excitation Control: Offers highly reliable field current regulation separated from main armature control.
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Plug-and-Play Compatibility: Specifically engineered for ABB DCS500 series drives with seamless hardware and firmware integration.
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High-Speed Signal Processing: Ensures rapid field response, critical during motor startup or speed transitions.
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Industrial Grade Durability: Withstands tough environmental conditions with high vibration and thermal stability.
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Comprehensive Protection: Includes overcurrent, overvoltage, and thermal protection for extended equipment life.
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Compact Footprint: Saves space in control cabinets, making it ideal for retrofit and space-constrained installations.
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Energy Efficient: Optimized power management reduces unnecessary power draw during no-load or partial-load conditions.
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Long-Term Support: Backed by ABB’s extensive global service network and long product lifecycle.
Frequently Asked Questions (FAQ)
1. What is the primary function of the SDCS-FEX-2?
The SDCS-FEX-2 provides dedicated field excitation control for DC motors in ABB’s DCS500 drive systems.
2. Is the FEX-2 compatible with other ABB drive families?
It is specifically designed for use with DCS500 series drives and may not function properly with unrelated series.
3. Can this module be field-replaced?
Yes, the board is modular and can be easily replaced within the drive cabinet without specialized tools.
4. How is the FEX-2 powered?
It receives power from the DCS500 drive unit via internal bus connections.
5. Does the module support communication over fiber optics?
Yes, it uses ABB’s internal fiber optic bus for high-speed communication with control modules.
6. What safety protections are built into the FEX-2?
It includes overcurrent protection, thermal shutdown, and field loss detection.
7. What’s the maximum field voltage it can output?
Depending on the configuration, it can deliver up to 500 VDC for field excitation.
8. Can the board be used in regenerative braking operations?
Yes, it works alongside braking modules to manage field currents during regenerative braking.
9. What is the response time for field current adjustments?
Typically under 1 millisecond, allowing for fast motor response to control changes.
10. Is it necessary to configure the FEX-2 separately from the drive?
No, configuration is handled through the DCS500 drive interface or automation system.
Related or Similar Models from the Same Series
| Model | Description | Compatibility | Function |
|---|---|---|---|
| SDCS-FEX-1 | First-generation excitation controller | DCS500 | Field control |
| SDCS-FEX-3 | Advanced version with extended diagnostics | DCS500, DCS600 | Field excitation and protection |
| SDCS-DSL-4 | Serial communication board | DCS500, ACS600 | Data link communication |
| SDCS-IOB-21 | Digital and analog I/O board | DCS500 | Sensor and actuator I/O |
| SDCS-COM-8 | CAN-based communication module | DCS500, ACS800 | Fieldbus communication |
| SDCS-CON-2 | Control connector interface board | DCS500 | Signal interface management |
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