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Product Introduction
The GE IC200MDL640F is a 24VDC Positive/Negative Logic input module, part of the VersaMax™ series manufactured by GE Automation. Designed for robust industrial control applications, it offers 32 discrete input points with positive or negative logic compatibility, enabling seamless interfacing with sensors, switches, and other field devices.
The module excels in compactness and versatility, making it a practical choice for distributed I/O systems in a wide range of automation environments. With its reliable electrical isolation, quick response time, and dependable build quality, it is widely appreciated by integrators and maintenance engineers alike.
Product Advantages
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Supports both positive and negative logic, increasing wiring flexibility
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Compact size allows for high-density installation in control cabinets
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Optically isolated inputs enhance safety and protect controllers from voltage spikes
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Low power consumption reduces heat generation inside panels
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Status LEDs for every input channel simplify troubleshooting and monitoring
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Reliable operation in demanding industrial environments
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Simple integration with GE VersaMax PLCs and other GE control products
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Rugged design with robust terminals ensures stable, long-term connection
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Proven GE quality ensures long service life and minimal downtime
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Widely adopted across diverse industries, proving its adaptability and reliability
Technical Specifications
| Parameter | Details |
|---|---|
| Number of Input Points | 32 |
| Input Voltage | 24VDC nominal (range: 0–30VDC) |
| Input Current | 7 mA typical at 24VDC |
| Logic Type | Positive or Negative |
| Input ON Voltage | ≥ 11VDC |
| Input OFF Voltage | ≤ 5VDC |
| Isolation | 1500V AC continuous |
| Response Time | ON: ≤ 10 ms / OFF: ≤ 10 ms |
| Status Indicators | One LED per input |
| Dimensions | 110 x 66.8 x 50 mm |
| Weight | 0.3kg |
| Operating Temperature | 0°C to 60°C |
| Storage Temperature | -40°C to +85°C |
| Relative Humidity | 5–95% non-condensing |
Product Applications
The GE IC200MDL640F module finds its place in numerous industrial and commercial applications, including but not limited to:
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Automated assembly lines
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Conveyor and packaging systems
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Building automation and facility management
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Process control systems in water treatment plants
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HVAC control systems
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Food and beverage production equipment
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Electrical power monitoring and distribution control
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General-purpose machine control panels
Its compatibility with positive and negative logic inputs makes it particularly useful in systems requiring flexible sensor interfacing.
Installation Instructions
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Power Down: Ensure the system is completely powered off before installation.
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Align Module: Position the IC200MDL640F on the VersaMax base unit.
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Lock in Place: Gently press to engage connectors; secure with the locking clips.
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Wiring: Connect field devices to the screw terminals, ensuring proper polarity and voltage levels.
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Check Indicators: After powering on, verify that the status LEDs function correctly.
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Test Functionality: Confirm correct operation through the connected PLC or control system.
Avoid excessive bending of cables and keep wiring neatly organized to improve cooling and troubleshooting.
Frequently Asked Questions (FAQ)
Q1: What makes the IC200MDL640F different from standard input modules?
A1: It supports both positive and negative logic, allowing flexibility in wiring to different types of sensors and devices.
Q2: Can it be used outdoors?
A2: No; it is designed for indoor industrial environments, with recommended enclosure protection against moisture and dust.
Q3: How can I quickly identify faulty channels?
A3: Each input has an LED status indicator, helping you locate faults easily during maintenance.
Q4: Does it require external power?
A4: Yes; the module’s inputs need an external 24VDC power supply.
Q5: Is it hot-swappable?
A5: No; power must be disconnected before installation or replacement.
Q6: Can it be used with older VersaMax CPUs?
A6: Yes; it is backward compatible with previous VersaMax CPU models.
Q7: How does it handle noise interference?
A7: Optical isolation protects the PLC from field-side voltage spikes and electrical noise.
Q8: What are the typical response times?
A8: Approximately 10 ms ON and 10 ms OFF, which is suitable for most industrial input needs.
Q9: Is there software configuration required?
A9: Minimal; you may need to assign addresses in the controller software, but the module itself has no complex settings.
Q10: What maintenance does it need?
A10: Periodic checks of wiring integrity and inspection for dust build-up to ensure consistent operation.
6 Related or Same-Series Models
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GE IC200MDL241 – 24VDC input module, 16 points
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GE IC200MDL640 – 24VDC input module, 32 points
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GE IC200MDL742 – 24VDC output module, 32 points
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GE IC200MDL750 – Relay output module, 16 points
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GE IC200MDL930 – Isolated input module, 8 points
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GE IC200MDL740 – 24VDC output module, 16 points
6 Popular Models from the Same Brand
| Model | Description | Number of Points | Voltage | Weight (Approx.) |
|---|---|---|---|---|
| IC200MDL640F | 24VDC input, pos/neg logic | 32 | 24VDC | 180g |
| IC200MDL742 | 24VDC output, pos logic | 32 | 24VDC | 190g |
| IC200MDL750 | Relay output module | 16 | 250VAC/30VDC | 200g |
| IC200ALG260 | Analog input module, 8 channels | – | ±10V/0–20mA | 170g |
| IC200ALG320 | Analog output module, 4 channels | – | ±10V/0–20mA | 160g |
| IC200CHS022 | 12-slot terminal style base | – | – | 400g |
Excellent PLC
