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Product Introduction
The Honeywell 51202324-110 Wire Harness With A Connector is a precision-engineered assembly designed to provide a reliable and secure electrical connection within Honeywell control systems and instrumentation. This wire harness integrates multiple conductors into a single, organized cable assembly with factory-installed connectors, facilitating efficient wiring and reducing installation time.
Built to meet the demanding requirements of industrial automation and process control environments, the 51202324-110 harness offers excellent durability and signal integrity. It is commonly employed in Honeywell’s Distributed Control Systems (DCS), including Experion PKS, TDC 3000, and TPS platforms, enabling effective communication and power distribution between modules.
Product Specifications
| Parameter | Description |
|---|---|
| Product Name | Wire Harness With A Connector |
| Part Number | 51202324-110 |
| Manufacturer | Honeywell |
| Harness Type | Multi-conductor wire harness |
| Connector Type | Factory-installed connector, Honeywell standard type |
| Dimensions | 4 WIRE |
| Conductor Size | 22 AWG stranded copper |
| Jacket Material | Flame-retardant PVC |
| Operating Temperature Range | -25°C to +85°C |
| Voltage Rating | 300V |
| Outer Diameter | 8.5 mm |
| Weight | 0.09 kg |
| Shielding | Individually insulated conductors with overall shielding |
| Environmental Rating | Indoor use (IP20) |
| Certifications | UL Recognized, CE Certified, RoHS Compliant |
Applications
The Honeywell 51202324-110 Wire Harness With A Connector is widely used in complex industrial automation systems, providing reliable wiring solutions. Key applications include:
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Distributed Control Systems (DCS): For organized wiring between control modules and field devices in Experion PKS and TDC 3000 systems.
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PLC and Control Cabinet Wiring: Simplifies panel wiring with a pre-assembled harness and connector.
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Factory Automation: Facilitates signal and power distribution in manufacturing control lines.
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Power Generation Facilities: Ensures secure connections in power plant instrumentation and control networks.
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Chemical Processing Plants: Resistant to industrial conditions, ensuring durability and safety.
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Robotics and Motion Control: Enables multi-signal wiring in robotic control cabinets.
Product Advantages
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Streamlined Installation: Factory-installed connectors reduce wiring errors and cut installation time.
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Robust and Durable: Flame-retardant PVC jacket and quality copper conductors ensure long-term reliability.
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High Signal Integrity: Individually insulated conductors and overall shielding minimize interference.
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Temperature Resistant: Operates reliably over a wide temperature range from -25°C to +85°C.
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Standardized Compatibility: Designed to integrate seamlessly with Honeywell automation platforms.
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Compact Design: The harness’s compact profile simplifies routing in confined cabinet spaces.
Frequently Asked Questions (FAQ)
1. What is the primary function of the 51202324-110 Wire Harness?
It provides organized and reliable electrical connections between Honeywell control modules and peripheral devices.
2. Can this wire harness be used with other brands’ control systems?
While it is designed for Honeywell systems, it can be used with other equipment if the connector and wiring specifications match.
3. Are the connectors included or do they need to be attached onsite?
Connectors are factory-installed for consistent quality and easy plug-and-play use.
4. What factors should be considered when routing this wire harness in a control panel?
Ensure it avoids sharp edges, is not pinched by cabinet doors, and is kept clear of high-voltage cables to prevent interference.
5. Is the harness suitable for outdoor use?
No, it is designed for indoor industrial environments (IP20 rating).
6. What temperature ranges can the wire harness safely operate within?
It supports continuous operation between -25°C and +85°C.
7. What kind of shielding does this harness have?
It uses individual conductor insulation with an overall shield to reduce electromagnetic interference.
8. What is the conductor size and material?
The harness uses 22 AWG stranded copper conductors for flexibility and conductivity.
9. How should the wire harness be handled to avoid damage during installation?
Avoid sharp bends, excessive pulling force, and exposure to chemicals or oils that could degrade the insulation or connectors.
10. How do I verify that the wire harness is properly installed?
Perform continuity checks and ensure secure connection of the factory-installed connector to compatible Honeywell equipment.
Related or Compatible Models
| Model Number | Description | Length | Use Case |
|---|---|---|---|
| 51202324-100 | Shorter wire harness with connector | 1.0 meter | Compact cabinet wiring |
| 51202324-200 | Longer wire harness version | 2.0 meters | Extended module connections |
| 51201298-290 | Multi-conductor shielded cable | 2.9 meters | Communication cable for control systems |
| 51196742-500 | Shielded communication cable | 5 meters | Controller to I/O connections |
| 51196074-100 | Multi-core shielded I/O cable | 1 meter | Experion PKS I/O communication |
| 51195479-300 | I/O Link Cable with high EMI resistance | 3 meters | Industrial noise resistant wiring |
Popular Honeywell Models (Same Brand)
| Model Number | Product Type | Application | Key Feature |
|---|---|---|---|
| CC-PDOB01 | Digital Output Module | Honeywell DCS | High-speed solid-state outputs |
| CC-TAIX01 | Analog Input Module | Process control | High accuracy and reliability |
| MU-TDOD12 | Digital Output Module | Universal I/O | 12-channel transistor output |
| TC-CCR013 | Control Processor | C3000 Controller | Fast processing and redundancy |
| 51454416-100 | Power Supply Module | Control Cabinets | Stable 24V DC regulated output |
| FC-PDB-0824P | Power Distribution Board | Field Control Systems | 8-channel 24V DC output |
