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Product Introduction
The Honeywell 51202905-100 Cable is a robust, industrial-grade connection cable engineered for high-reliability operation within Honeywell’s automation systems—including TDC3000, TotalPlant Solution (TPS), and Experion PKS platforms. Built with advanced shielding and a rugged jacket, this cable delivers consistent signal quality and mechanical resilience in demanding environments. Factory-fitted proprietary connectors ensure secure interfaces and ease of installation.
Designed for environments with significant electrical noise, vibration, and temperature variation, this model forms an essential part of Honeywell’s control infrastructure. Its optimized design balances signal performance with durability, making it suitable for critical data pathways between controllers, I/O modules, and field devices.
Product Specifications
Parameter | Details |
---|---|
Model Number | Honeywell 51202905-100 |
Product Type | Industrial Communication/Connection Cable |
Manufacturer | Honeywell |
System Compatibility | TDC3000, TPS, Experion PKS |
Shielding | Dual-layer: braided copper + foil shield |
Connector Type | Factory-installed Honeywell proprietary connectors |
Conductor Material | Multi-strand tinned copper |
Insulation Material | Flame-retardant polyethylene |
Outer Jacket | Heavy-duty PVC, flame-retardant (UL 94V-0) |
Operating Voltage | 300 V |
Insulation Resistance | ≥ 100 MΩ/km |
Operating Temperature | –20 °C to +70 °C |
Storage Temperature | –40 °C to +85 °C |
Certifications | UL Listed, CE Mark, RoHS Compliant |
Product Applications
The 51202905-100 is used for:
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Cabinet and rack-level interconnection of controllers and I/O modules
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Communication links within Distributed Control Systems (DCS)
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Redundant signal paths in safety instrumented systems (SIS)
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Harsh industrial environments such as oil & gas, petrochemical, and power generation
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System retrofits or upgrades replacing older cables within Honeywell infrastructures
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Server and workstation cabling inside control rooms
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Signal integrity-critical zones with high EMI, vibration, or thermal stress
Product Advantages
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Excellent Noise Immunity
Dual-layer shielding blocks high and low-frequency interference, maintaining signal clarity. -
High Durability
Rugged PVC jacket withstands mechanical stress, abrasion, and chemical exposure. -
Easy to Install
Factory-terminated connectors streamline setup and reduce labor time. -
Compact Design
With a slim diameter, the cable fits neatly into crowded control panels without sacrificing robustness. -
Global Compliance
Certified to UL, CE, and RoHS standards, suitable for international deployment. -
Low Maintenance
Designed to last, this cable operates reliably over many years with little intervention.
Frequently Asked Questions (FAQ)
1. What automation systems can I use this cable with?
It’s fully compatible with Honeywell’s TDC3000, TPS, and Experion PKS platforms, ensuring seamless operation.
2. How resistant is the cable to electrical interference?
The braided and foil shielding effectively suppresses EMI and RFI commonly found in industrial settings.
3. Will it work outdoors or only indoors?
This cable is best for indoor use or inside protected enclosures. Outdoor use should include additional weatherproofing.
4. Can damaged connectors be replaced on‑site?
No, connectors are pre-installed to preserve signal integrity. Field replacement is not recommended.
5. Is the cable suitable for analog and digital signals?
Yes, it handles both types of signals depending on the connected modules.
6. How bendable is this cable? Can I route it tightly?
It has moderate flexibility; you can route around equipment, but avoid sharp bends to maintain shielding effectiveness.
7. Is this cable designed for safety-critical systems?
Yes. Its reliable performance makes it appropriate for safety instrumented systems and redundancy setups.
8. How often should this cable be inspected?
Simply check for visible damage during routine maintenance. If it’s intact, it can remain in service without special upkeep.
9. What is the typical operating temperature range for this cable?
It operates reliably between –20 °C and +70 °C, and can be stored in environments as cold as –40 °C or as warm as +85 °C.
10. What chemical and oil resistance does the jacket have?
The PVC jacket resists many typical industrial substances, but direct exposure to highly aggressive chemicals should be avoided.
Related Models from the Same Series
Model Number | Description |
---|---|
51202905-200 | Advanced cable with improved thermal resistance |
51202902-600 | Heavy-duty, high-EMI variant with reinforced jacket |
51202902-300 | Moderate EMI protection in a standard jacket |
51202901-500 | Standard shielded cable with Honeywell connectors |
51304485-100 | I/O interface cable for control cabinets |
51400939-100 | Fieldbus-ready communication cable with dual shielding |
Popular Honeywell Models
Model Number | Product Type | Typical Application |
---|---|---|
CC-PAIH01 | Analog Input Module | Reading analog signals from field sensors |
CC-PAOH01 | Analog Output Module | Controlling analog actuators |
CC-TDIL01 | Digital Input Module (24V DC) | Handling discrete digital inputs |
CC-TAIX01 | Multi-channel Analog Input Module | High-density analog acquisition |
51400948-100 | Universal Connection Cable | General purpose link in control systems |
CC-PDOB01 | Digital Output Module | Driving relays and switches |