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Product Introduction
The Honeywell 621-9939-C Serial Link Module is an industrial-grade communication interface module designed for use in Honeywell’s robust PlantScape and TPS (TotalPlant Solution) Distributed Control Systems (DCS). This module provides a reliable and high-speed serial communication link between external intelligent devices (RTUs, PLCs, analyzers, etc.) and the Honeywell control system, enabling real-time data exchange, system integration, and advanced process automation.
Built for mission-critical environments, the 621-9939-C supports multiple serial protocols, allowing seamless interoperability across diverse industrial networks. Its high-performance architecture and durable construction make it a trusted choice in sectors like refining, chemical processing, power generation, and water treatment facilities.
Product Specifications
| Parameter | Description |
|---|---|
| Model Number | 621-9939-C |
| Product Type | Serial Link Communication Module |
| Manufacturer | Honeywell |
| Supported Protocols | RS-232, RS-422, RS-485, Modbus, ASCII, proprietary protocols |
| Data Rate | Up to 115.2 kbps |
| Port Type | Multi-mode serial interface port |
| Number of Ports | 1 or 2 (depending on configuration) |
| Communication Modes | Full-duplex, Half-duplex |
| Installation | Mounts on I/O chassis, part of the TDC 3000 system |
| Diagnostics | Built-in self-test and communication status indicators |
| Operating Temperature | 0°C to +60°C (32°F to 140°F) |
| Power Supply | 5V DC (typically supplied by chassis backplane) |
| Power Consumption | ≤ 2.5 W |
| Dimensions (H x W x D) | 164 x 50 x 186 mm |
| Weight | 0.72 kg (1.59 lbs) |
| Mounting Type | Rack/chassis mounted |
| LED Indicators | TX/RX status, fault, module ready |
| Compliance | CE, UL, CSA |
| Firmware Upgradeable | Yes, via control system |
Product Applications
The 621-9939-C module is used in various industrial automation and process control scenarios, particularly in high-demand, real-time systems:
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SCADA and DCS Communication: Acts as an interface for SCADA and DCS to communicate with remote RTUs or PLCs.
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Industrial Protocol Integration: Integrates third-party devices into Honeywell systems using standard protocols such as Modbus.
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Data Acquisition Systems: Collects and transmits real-time data from analyzers, flow computers, or legacy controllers.
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Refinery and Chemical Plant Monitoring: Enhances visibility and control over distributed assets in large-scale facilities.
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Power Plant Automation: Helps streamline communication with protection relays, load controllers, and substation gear.
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Water Treatment Facilities: Allows centralized monitoring of remote pumping stations and treatment units.
Product Advantages
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High Protocol Flexibility: Supports multiple serial communication standards and protocols, ensuring easy integration.
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Enhanced Reliability: Industrial-grade design ensures stable operation in harsh environments.
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Real-Time Data Exchange: Enables fast and accurate data transfer for time-sensitive control processes.
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Seamless Integration with TPS/TDC Systems: Fully compatible with Honeywell’s legacy and modern DCS platforms.
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Comprehensive Diagnostics: LED indicators and built-in test functions simplify troubleshooting and maintenance.
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Upgradeable Firmware: Protects investment and allows adaptation to future communication needs.
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Compact Form Factor: Saves panel space while delivering powerful communication functionality.
FAQ
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What serial communication protocols are supported by the 621-9939-C?
The module supports RS-232, RS-422, RS-485, Modbus RTU/ASCII, and Honeywell proprietary protocols. -
Is the module compatible with Modbus TCP/IP?
No, the 621-9939-C is a serial link module and supports only serial-based Modbus (RTU/ASCII), not Ethernet-based Modbus. -
Can this module be used with third-party PLCs?
Yes, it can interface with third-party PLCs that support standard serial protocols such as Modbus or ASCII. -
How is firmware updated on the 621-9939-C?
Firmware can be updated through the host Honeywell control system using system tools with proper access rights. -
Does the module support communication redundancy?
It supports serial communication redundancy through proper network topology and dual port configurations. -
Can the module be hot-swapped during operation?
No, the module should be powered down or the system placed in maintenance mode before removal or insertion. -
What diagnostic capabilities are available?
The module includes built-in self-tests, TX/RX activity LEDs, and error/fault status indicators. -
Is the baud rate configurable?
Yes, the baud rate is software configurable via system integration tools and depends on the connected devices. -
What is the maximum communication distance supported?
For RS-485, the maximum cable length is approximately 1,200 meters (4,000 feet), depending on baud rate and cable type. -
Can the module handle multiple devices on one serial link?
Yes, in RS-485 multi-drop configuration, it can communicate with multiple slave devices using proper addressing.
Related Models from the Same Series
| Model Number | Description | Protocol Support | Notes |
|---|---|---|---|
| 621-9932 | High-speed Serial Interface Module | RS-232/RS-422 | For higher data rates |
| 621-9935 | Multi-Protocol Serial Interface Module | Modbus, ASCII, Honeywell | Expanded protocol support |
| 621-6550 | Remote Terminal Module Interface | RS-485 | Designed for RTU interface |
| 621-2160 | DCS Communication Interface Module | Proprietary Protocols | Used in legacy TDC systems |
| 620-0080 | I/O Link Adapter Module | Serial proprietary | Connects to intelligent I/O racks |
| 621-0950 | DCS Field Communications Processor | RS-232/RS-485 | For field device connectivity |
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