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Product Introduction
The Honeywell FC-GMMD16 Digital I/O Module is an integral component of Honeywell’s Safety Manager and Experion PKS control systems. Designed to provide reliable digital input and output functionalities, it enables safe, efficient, and scalable interfacing between the control system and field devices. The FC-GMMD16 module supports 16 configurable channels, each of which can be independently defined as a digital input or output, allowing unmatched flexibility in system design and I/O optimization.
Built for mission-critical safety applications, this module is frequently used in safety instrumented systems (SIS), emergency shutdown systems (ESD), burner management systems (BMS), and other high-integrity applications that demand SIL 2/3 compliance, redundant design, and real-time diagnostics.
Product Specifications
Parameter | Specification |
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Model Number | FC-GMMD16 |
Function | Digital Input/Output Module (Configurable) |
Number of Channels | 16 (each configurable as DI or DO) |
Input Voltage Range | 18–30 VDC |
Input Signal Type | Dry contact or 24VDC source |
Output Type | Solid-state (sourcing type) |
Output Voltage Range | 18–30 VDC |
Maximum Output Current | 0.5 A per channel |
Channel Isolation | Channel-to-channel and channel-to-system isolation |
Short-Circuit Protection | Yes – per channel |
Redundancy Support | Yes – module and I/O redundancy supported |
Diagnostics | Open circuit, short circuit, stuck-on/stuck-off detection |
Hot Swappable | Yes |
Communication Interface | Integrated with Safety Manager / Experion PKS backplane |
Indicators | Per-channel status LEDs |
Certifications | SIL2/3 (IEC 61508), TÜV, CE, ATEX, UL, CSA |
Power Consumption | Typically < 6 W |
Operating Temperature | -20°C to +60°C |
Storage Temperature | -40°C to +85°C |
Humidity | 5% to 95% RH, non-condensing |
Mounting Type | Standard Safety Manager chassis or DIN rail |
Dimensions (H × W × D) | 120 × 35 × 40 mm |
Weight | 0.32 kg |
Product Applications
The FC-GMMD16 module is utilized in a wide array of industrial safety and automation applications that demand fast digital response, reliability, and diagnostics.
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Emergency Shutdown Systems (ESD): Manages high-speed digital signal processing to initiate critical shutdowns in hazardous conditions.
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Fire and Gas Systems (FGS): Interfaces with detectors and actuators to respond immediately to fire or gas presence.
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Burner Management Systems (BMS): Controls start-up, operation, and shutdown of burners and combustion equipment.
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Pipeline Integrity Systems: Receives and sends signals for pressure, temperature, and valve status, enhancing real-time control.
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High-Speed Interlocks: Ensures logical interlocking and safety enforcement for machinery and rotating equipment.
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Discrete Signal Monitoring: Monitors switch statuses, push-buttons, alarms, and field device digital outputs.
Product Advantages
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Flexible I/O Configuration: Each channel can independently operate as either an input or output, reducing engineering complexity.
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Robust Diagnostic Capabilities: Advanced diagnostics including stuck-on/stuck-off detection, loop integrity, and short circuit protection improve system maintainability.
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Safety Certified: Compliant with IEC 61508 SIL2/3 requirements and TÜV certified, ensuring suitability for safety-critical systems.
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High Availability Design: Supports redundancy at module and channel levels, allowing continued operation during faults.
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Field Proven Reliability: Designed for harsh environments with broad temperature range and industrial EMC compliance.
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Hot-Swap Capability: Enables module replacement without system shutdown, minimizing downtime.
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Optimized for Experion PKS: Seamlessly integrates with Honeywell’s process control architecture for simplified configuration and monitoring.
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LED Status Indication: Visual per-channel status aids in immediate diagnostics and troubleshooting.
FAQ
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Can I configure individual channels as either input or output?
Yes, each of the 16 channels can be independently configured as a digital input or output. -
Is the module suitable for SIL 3 applications?
Yes, it is certified for use in SIL 2 and SIL 3 applications as per IEC 61508. -
Does the module support redundancy?
Yes, both I/O and module redundancy are supported for critical applications. -
What happens if a short circuit occurs on an output channel?
The module has built-in protection and diagnostic features to detect and isolate short circuits. -
Is hot-swapping supported for the FC-GMMD16?
Yes, the module can be hot-swapped without affecting the operation of the remaining system. -
What kind of diagnostic information does the module provide?
It offers diagnostics such as open wire detection, short circuit, stuck-on/off, and I/O health. -
Can it be used in a non-Honeywell system?
While optimized for Honeywell systems, integration with third-party systems may be possible via protocol adapters or customized engineering. -
How do I monitor the health of the channels?
Health indicators are shown via on-board LEDs and accessible via the system diagnostic tools. -
Does the module provide galvanic isolation?
Yes, each channel is galvanically isolated to improve system protection and noise immunity. -
Which engineering tool is used for configuration?
The module is configured using Safety Builder or Control Builder within the Experion PKS suite.
Related Models (Same Series or Functionality)
Model | Description |
---|---|
FC-GDID16 | 16-Channel Digital Input Module |
FC-GDOD16 | 16-Channel Digital Output Module |
FC-GAIH16 | 16-Channel High-Speed Analog Input Module |
FC-GAOH8 | 8-Channel Analog Output Module |
FC-GPSD24 | 24VDC Power Supply Module |
FC-GPIO16 | General Purpose I/O Module for flexible configurations |
Popular Honeywell Models (Same Brand)
Model | Function |
---|---|
C300 Controller | High-performance controller used in Experion PKS |
HC900 Hybrid Controller | Versatile controller for process and safety applications |
RM7838C1019 | Burner control module for combustion applications |
UCN Bridge Module | Universal Control Network bridge for legacy system integration |
FSC Processor | Logic processor for high-integrity safety applications |
SM Digital Output | Digital output module designed for Safety Manager system |