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Product Introduction
The Bently Nevada 3500/44M 126599-01 Aero GT I/O Module is a specialized interface module developed for use within the 3500 Machinery Protection System, tailored specifically for applications involving aeroderivative gas turbines. Designed by Bently Nevada, a leader in condition monitoring and protection systems, this module plays a critical role in capturing, processing, and transmitting dynamic and static signals from turbine sensors to the system’s monitoring and diagnostic infrastructure.
The 3500/44M provides flexible, high-integrity signal conditioning for proximity, acceleration, velocity, and Keyphasor signals. It is an integral part of ensuring the safe and efficient operation of high-speed turbine equipment in industries where precision and reliability are paramount.
Product Specifications
| Parameter | Details |
|---|---|
| Model Number | 3500/44M |
| Part Number | 126599-01 |
| System Compatibility | Bently Nevada 3500 Series |
| Input Channels | 4 Dynamic + 4 Static channels |
| Sensor Support | Accelerometers, Proximitor, Velomitor, Keyphasor |
| Power Consumption | ≤ 4.5 W |
| Interface Type | Rack-based, backplane-connected |
| Signal Conditioning | Yes – configurable per channel |
| Communication | Through the 3500 rack – TDI module interface |
| Operating Temperature | -30°C to +65°C |
| Humidity Range | 0–95%, non-condensing |
| EMC Compliance | Meets IEC 61000-6-2 and IEC 61000-6-4 |
| Shock Resistance | 10 g, 11 ms half-sine |
| Vibration Endurance | 0.5 g @ 10–500 Hz |
| Mounting Method | Installed in 3500 rack slots |
| Dimensions (H x W x D) | 241.3 x 24.4 x 99.1 mm |
| Weight | 0.45 kg |
| Certifications | CE, CSA, ATEX, GOST, UL |
Product Applications
The 3500/44M Aero GT I/O Module is extensively used in the monitoring and protection of gas turbines, especially aeroderivative turbines in critical process environments. Its typical applications include:
-
Aero Gas Turbine Monitoring
Optimized for high-frequency dynamic data collection from rotor and casing sensors. -
Turbomachinery Vibration Surveillance
Ensures early detection of mechanical issues such as misalignment, imbalance, or bearing wear. -
Keyphasor Integration for Speed & Phase Reference
Enables precise phase-triggered measurements for orbit and phase analysis. -
Combined Cycle Power Plants
Used in gas turbine modules within CCPP setups for enhanced safety and diagnostics. -
Oil & Gas Processing Plants
Integral to turbine monitoring in upstream and midstream applications. -
Aviation Ground Support Turbines
Ensures safe running and shutdown of mobile or backup aeroderivative units.
Product Advantages
-
High Signal Integrity
Equipped with advanced filtering and signal conditioning to ensure accurate data capture even in noisy environments. -
Custom Sensor Support
Designed to seamlessly work with a wide range of Bently Nevada sensors including Proximitor® and Velomitor® types. -
Rugged Industrial Build
Withstands harsh industrial conditions including temperature extremes and high vibration. -
Seamless Rack Integration
Installs directly into a 3500 Series rack, enabling fast integration and configuration. -
Comprehensive Diagnostics
Capable of transmitting not only signal values but also diagnostics related to sensor health. -
Certified for Global Standards
Meets multiple international certifications for hazardous environments and EMC compliance.
Frequently Asked Questions (FAQ)
-
What types of sensors are compatible with the 3500/44M 126599-01 module?
It supports Proximitor®, Velomitor®, accelerometers, and Keyphasor® sensors used in vibration and speed monitoring. -
How many channels does this module support simultaneously?
The module supports 4 dynamic and 4 static channels, allowing concurrent monitoring of multiple signals. -
Does the module provide configurable filtering for signal conditioning?
Yes, each channel allows configuration of high-pass and low-pass filters for better signal clarity. -
Is the module hot-swappable within the rack?
No, power should be turned off before removing or installing the module to avoid system disruption. -
How is data from this module accessed in the 3500 system?
Through the rack’s TDI (Transient Data Interface) module which interfaces with external systems via Ethernet or serial ports. -
Can this module be used in SIL (Safety Integrity Level) applications?
Yes, when used within the certified 3500 system, it contributes to SIL-rated machine protection schemes. -
Does the module support buffered outputs for signal diagnostics?
Yes, it provides buffered signal outputs for external test equipment analysis. -
How is redundancy handled for this module?
Redundancy is managed at the system level by deploying dual modules in a redundant rack configuration. -
Are there any special calibration requirements?
The module should be calibrated during installation using Bently Nevada configuration software and verified periodically. -
What diagnostics does the module provide?
It offers self-checks, sensor integrity monitoring, signal validation, and communication health status.
Recommended Related Models (Same Series or Function)
| Model Number | Description |
|---|---|
| 3500/42M 140734-02 | Proximitor®/Seismic Monitor Module |
| 3500/20 125744-02 | Rack Interface Module |
| 3500/25 149369-01 | Keyphasor® Module |
| 3500/22M 288055-01 | Transient Data Interface (TDI) |
| 3500/34 128229-01 | TMR Relay Module |
| 3500/15 127610-01 | Power Supply Module |
Recommended Popular Bently Nevada Models
| Model Number | Description |
|---|---|
| 3300 XL 8MM Probe | Proximity Probe System |
| 1900/65A | Compact Monitor for Critical Equipment |
| ADAPT 3701/40 | Advanced Monitoring System for Steam Turbines |
| 3500/93 125728-01 | Display Interface Module |
| 330130-040-00-00 | Proximity Probe Cable Assembly |
| 3500/53 133388-01 | Overspeed Detection Module |
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