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Product Introduction
The ABB 07KP92 GJR5251500R1101 Communication Processor is a high-performance industrial communication module designed for integration within ABB’s AC 800M and Advant Controller 400 series systems. Developed for demanding automation environments, the 07KP92 plays a pivotal role in providing seamless data exchange between the controller and external devices over various industrial communication protocols. Its robust design, high data throughput, and compatibility with a wide range of ABB platforms make it a preferred choice in process industries, power generation, chemical plants, and critical infrastructure control.
The module allows for flexible and secure connectivity to different control levels, including supervisory control systems (SCADA), PLC networks, and DCS architectures. This unit supports multiple communication protocols and is often used in configurations that demand reliable and deterministic data flow.
Product Specifications
Parameter | Specification |
---|---|
Product Name | ABB 07KP92 Communication Processor |
Product Code | GJR5251500R1101 |
System Compatibility | ABB Advant Controller 400 / AC 800M |
Communication Protocols | PROFIBUS, MODBUS, Ethernet-based protocols |
Interface Ports | 2x serial ports (RS-232/RS-485), 1x Ethernet |
Transmission Speed | Up to 12 Mbps (depending on protocol) |
Operating Voltage | 24V DC (typical) |
Power Consumption | Approx. 5 W |
Operating Temperature Range | 0°C to +60°C |
Storage Temperature Range | -25°C to +70°C |
Humidity Tolerance | 5% to 95% non-condensing |
Mounting Type | DIN Rail / Rack Mount |
Dimensions (W x H x D) | 110 x 185 x 60 mm |
Weight | 0.45 kg |
Certifications | CE, UL, CSA, RoHS compliant |
Firmware Upgradability | Yes, via ABB system tools |
Product Applications
The ABB 07KP92 communication processor is widely used in various industrial automation and process control applications, including:
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Power Generation Facilities – Enables integration with distributed control systems and real-time monitoring tools.
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Oil and Gas Plants – Facilitates secure communication across remote terminal units and field devices.
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Chemical and Pharmaceutical Industries – Supports data exchange for batch control, recipe management, and process safety.
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Water and Wastewater Management – Ensures reliable data flow between field instruments and central SCADA platforms.
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Metallurgical Processing – Enhances interconnectivity across PLCs and HMIs in high-noise, high-interference environments.
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Manufacturing Automation – Connects legacy systems with modern industrial networks to improve operational efficiency.
Product Advantages
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Reliable Communication Backbone
Offers robust and consistent data transmission in mission-critical systems, ensuring minimal latency and error handling. -
Multi-Protocol Support
Provides compatibility with major industrial protocols, enabling system integration flexibility across heterogeneous architectures. -
High Interference Resistance
Engineered for electrically noisy environments, ensuring stable operation even under challenging industrial conditions. -
Compact and Easy Integration
Its small form factor and standard rail mounting design make it easy to install and replace during maintenance. -
Future-Proof Design
Supports firmware updates and system upgrades, prolonging the lifecycle of the installed automation infrastructure. -
Trusted by Industry Leaders
Proven performance in thousands of installations worldwide, backed by ABB’s global support network.
Frequently Asked Questions (FAQ)
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What systems are compatible with the ABB 07KP92 module?
It is compatible with ABB Advant Controller 400 and AC 800M series systems. -
Which communication protocols are supported?
It supports PROFIBUS, MODBUS, and Ethernet-based protocols among others. -
Can this unit be used in high-temperature environments?
It operates reliably within the 0°C to +60°C range. -
Is it possible to update the firmware?
Yes, firmware upgrades are supported using ABB’s dedicated tools. -
Does it support both RS-232 and RS-485?
Yes, both interfaces are available for serial communication. -
How is the unit typically mounted?
It supports both DIN rail and rack mounting configurations. -
What is the typical power consumption?
Around 5 watts under normal operating conditions. -
Is this module hot-swappable?
No, it should be powered down before installation or replacement. -
How can I verify compatibility with other ABB modules?
You should refer to the ABB system compatibility documentation. -
What kind of industries typically use this module?
It is commonly used in power plants, oil and gas, chemical, water treatment, and manufacturing sectors.
Related Models (Same Series or Compatible Series)
Model | Description | Communication | Dimensions (mm) | Weight |
---|---|---|---|---|
ABB 07KP90 | Basic Communication Processor for Advant Controller | RS-232 / RS-485 | 110 x 185 x 60 | 430 g |
ABB 07KP93 | High-speed Redundant Communication Module | Ethernet/RS-485 | 110 x 185 x 60 | 460 g |
ABB 07KT92 | CPU with Integrated Communication Capabilities | Ethernet, PROFIBUS | 130 x 190 x 65 | 480 g |
ABB 07AC91 | Analog Input Module with Comm Functions | MODBUS, Serial | 110 x 185 x 60 | 470 g |
ABB 07KT98 | Advanced Controller with Embedded Comm Port | MODBUS TCP, PROFIBUS | 145 x 190 x 70 | 500 g |
ABB 07DC92 | Digital Input/Output Controller | RS-485 | 105 x 185 x 60 | 420 g |
Popular ABB Models
Model | Description | Application | Dimensions (mm) | Weight |
---|---|---|---|---|
ABB AC800M PM865 | High-end CPU module with extensive networking | Distributed control systems | 150 x 185 x 75 | 550 g |
ABB REF615 | Protection Relay for Power Distribution | Electrical substations | 200 x 250 x 100 | 1.8 kg |
ABB 3BSE008518R1 CI854A | Communication Interface with PROFIBUS support | I/O communication | 115 x 145 x 50 | 300 g |
ABB PM591-ETH | CPU module with Ethernet built-in | PLC and SCADA integration | 125 x 140 x 60 | 400 g |
ABB CP600 HMI | Touch Panel Human Machine Interface | Operator control panels | 200 x 150 x 50 | 900 g |
ABB AI810 | Analog Input Module for S800 I/O | Analog signal processing | 110 x 120 x 35 | 280 g |