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| Add | Room 1004, No. 62 Xiangxiu Li, Siming District, Xiamen City, Fujian Province, China | |||||||
Product Introduction
The ABB 3BHL001862P0001 IGCT Module is a high-performance Integrated Gate-Commutated Thyristor (IGCT) designed for demanding industrial power conversion applications. This advanced power semiconductor module integrates both the thyristor and gate unit in a compact package to deliver superior switching performance, low conduction losses, and high system reliability.
Product Advantages
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High Switching Efficiency – The module provides rapid turn-on and turn-off transitions, ensuring minimal energy loss during switching operations.
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Low Thermal Resistance – Optimized design with efficient heat dissipation enables stable operation under heavy thermal loads.
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Compact Integration – Combines power semiconductor and gate drive unit in a single housing, reducing system size and simplifying assembly.
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High Surge Current Capability – Supports high overload conditions, ensuring protection and operational stability in dynamic industrial environments.
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Long-Term Reliability – Designed and tested according to ABB’s strict quality standards, ensuring consistent performance over prolonged operation.
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Maintenance Efficiency – Modular design allows for easy installation, monitoring, and replacement, minimizing downtime.
Technical Specifications
| Parameter | Description |
|---|---|
| Product Name | ABB IGCT Module 3BHL001862P0001 |
| Type | Integrated Gate-Commutated Thyristor (IGCT) |
| Rated Voltage | 4500 V DC |
| Rated Current | 3600 A |
| Switching Frequency | Up to 2 kHz |
| Power Loss (Typical) | 0.25 W/cm² |
| Operating Temperature Range | -40°C to +125°C |
| Storage Temperature | -55°C to +150°C |
| Gate Control Voltage | 15 V DC |
| Isolation Voltage | 5000 Vrms |
| Cooling Method | Air or liquid-cooled options |
| Dimensions | 110 × 80 × 25 mm |
| Weight | 0.11 kg |
| Mounting Type | Panel/Chassis Mount |
| Compliance Standard | IEC 60747 / RoHS Compliant |
Product Applications
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Medium and High Voltage Drives – Used for controlling induction and synchronous motors in heavy industrial operations.
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Power Converters and Inverters – Suitable for high-efficiency DC/AC and AC/DC conversion systems.
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Traction Systems – Implemented in electric locomotives and rolling stock for efficient traction control.
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HVDC Transmission Systems – Ensures stable and loss-minimized current flow in high-voltage DC systems.
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Renewable Energy Systems – Used in wind and solar converters to manage large power variations.
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Industrial Power Supplies – Ideal for controlled power delivery in demanding industrial environments.
Installation Instructions
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Preparation – Verify that all components are free from dust, debris, and electrostatic charge before handling.
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Mounting – Secure the IGCT module using the recommended torque levels to prevent mechanical stress on terminals.
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Cooling Connection – Ensure proper contact between the module base and the cooling surface; use thermal compound if necessary.
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Electrical Connection – Follow the specified polarity and ensure tight electrical contact using insulated connectors.
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Testing – After installation, conduct initial low-voltage testing to verify gate trigger and blocking characteristics.
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Operation – Gradually ramp up load to operational levels and monitor module temperature to ensure stable operation.
FAQ
Q1: What is the typical gate trigger current for the 3BHL001862P0001 IGCT module?
A1: The typical gate trigger current is 1.5 A during turn-on operation.
Q2: How does the IGCT differ from a conventional GTO thyristor?
A2: The IGCT features an integrated gate drive and offers faster turn-off capability, lower losses, and simpler control compared to GTO devices.
Q3: What is the maximum permissible junction temperature for this module?
A3: The maximum junction temperature is +125°C.
Q4: Can the 3BHL001862P0001 be used in parallel configuration?
A4: Yes, it can be paralleled for higher current ratings, provided that thermal and electrical balancing are properly managed.
Q5: What is the recommended gate pulse duration for switching operations?
A5: The typical gate pulse duration is between 10 to 20 microseconds for efficient triggering.
Q6: How should the module be protected from overvoltage conditions?
A6: Use a properly rated snubber circuit or surge suppressor across the device to limit transient voltage spikes.
Q7: What is the maximum rate of rise of current (di/dt) the module can handle?
A7: The module can typically withstand up to 500 A/µs during switching transitions.
Q8: How should the gate control circuit be isolated from the main power circuit?
A8: Use optical isolation or transformer coupling to ensure complete galvanic separation between control and power circuits.
Q9: What type of cooling medium is recommended for optimal performance?
A9: Either forced-air or liquid-cooled systems are recommended depending on load and environmental conditions.
Q10: How does the device handle reverse blocking voltage?
A10: The IGCT module provides symmetrical blocking capability, allowing reverse voltage handling up to its rated voltage limit.
Related or Same-Series Models
| Model Number | Description | Rated Voltage | Rated Current | Weight |
|---|---|---|---|---|
| 3BHL001862P0002 | IGCT Module, extended current version | 4500 V | 4200 A | 0.12 kg |
| 3BHL001862P0003 | IGCT Module, high-frequency type | 3300 V | 3000 A | 0.10 kg |
| 3BHL001862P0004 | IGCT Module, low-loss type | 4500 V | 3600 A | 0.11 kg |
| 3BHL001862P0005 | IGCT Module, optimized for inverter use | 2500 V | 2800 A | 0.09 kg |
| 3BHL001862P0006 | IGCT Module, reinforced insulation | 6000 V | 3200 A | 0.13 kg |
| 3BHL001862P0007 | IGCT Module, compact version | 3300 V | 2600 A | 0.08 kg |
Popular ABB Models
| Model Number | Product Type | Rated Voltage | Rated Current | Weight | Application Field |
|---|---|---|---|---|---|
| 5SHY3545L0001 | IGCT Module | 4500 V | 4000 A | 0.12 kg | Industrial drives, converters |
| 3BHB012953R0101 | Communication Interface Module | 24 V DC | — | 0.15 kg | Control and automation |
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| 3BHL000986P0101 | IGCT Module | 2500 V | 2000 A | 0.10 kg | Traction and energy systems |
| 3ADT326600R1 | Control Board Module | — | — | 0.09 kg | Process control applications |
