Excellent PLC
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Product Introduction
The ABB 3HAC039602-001 is a high-precision control board designed for use in ABB’s advanced robotic systems, particularly within the IRB series industrial robots. Engineered for reliable signal processing and communication within robotic arms, it plays a critical role in enabling real-time coordination of movements, safety functions, and peripheral integration. This model ensures robust performance in high-demand automation environments, such as automotive production lines, packaging systems, and material handling units.
The board is typically installed within the robot’s internal control framework, facilitating seamless data exchange between motor drives, feedback sensors, and the central controller. ABB’s focus on industrial durability, precision engineering, and ease of integration is well reflected in this module.
Technical Specifications
| Parameter | Details |
|---|---|
| Model Number | 3HAC039602-001 |
| Product Category | Control Board / PCB |
| Compatible Systems | ABB IRB Series Robots (e.g., IRB 2400, IRB 4400) |
| Communication Interface | Internal bus system (ABB proprietary) |
| Operating Voltage | 24 VDC |
| Power Consumption | < 5 W |
| Signal Support | Digital and Analog signals |
| Cable length | 3 m |
| Weight | 0.374kg |
| Operating Temperature | 0°C to +55°C |
| Storage Temperature | -25°C to +70°C |
| Mounting Type | Internal chassis mount (robot cabinet) |
| PCB Coating | Conformal coating for dust and moisture |
| Certification | CE, RoHS |
| Part Type | Original ABB Spare Part |
Product Applications
The ABB 3HAC039602-001 control board is widely applied in various industrial automation tasks, particularly where precision motion control and reliability are essential. Common applications include:
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Automotive robotic assembly systems
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Welding and sealing automation
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CNC machine loading/unloading robots
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Robotic palletizing and packaging units
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Multi-axis robotic manipulation tasks
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Electronics component placement lines
Its integration ensures that robotic systems maintain accurate trajectory planning and control, thereby optimizing productivity and safety.
Product Advantages
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High Compatibility: Specifically engineered for ABB IRB robots, allowing seamless integration and reduced commissioning time.
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Durability: Features conformal coating to resist industrial contaminants such as dust, oil, and humidity.
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Stability in Harsh Environments: Wide temperature tolerance and industrial-grade components ensure uninterrupted operation.
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Compact and Lightweight: Optimized PCB design for internal cabinet installation without occupying significant space.
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Precision Signal Handling: Supports both analog and digital signals, facilitating complex robotic movement control.
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Certified Reliability: Complies with international standards such as CE and RoHS for safety and environmental compliance.
Frequently Asked Questions (FAQ)
Q1: What is the primary function of the 3HAC039602-001 board?
A1: It acts as a communication and control interface between various components of ABB robotic systems, processing signals and commands from the central controller.
Q2: Which ABB robots are compatible with this model?
A2: It is compatible with various IRB series robots, including IRB 2400, IRB 4400, and similar models using the IRC5 controller system.
Q3: Is this board field-replaceable?
A3: Yes, trained maintenance personnel can replace the board during scheduled downtime following ABB’s safety procedures.
Q4: Does it require any special configuration after installation?
A4: Basic setup is usually plug-and-play, but software calibration or firmware sync may be needed depending on the robot generation.
Q5: Can it operate in dusty environments?
A5: Yes, thanks to its conformal coating, the board is protected against dust, humidity, and minor chemical exposure.
Q6: Is the 3HAC039602-001 board available as an aftermarket part?
A6: It is an original ABB spare part and should be sourced from authorized ABB distributors to ensure authenticity and support.
Q7: What happens if this control board fails during operation?
A7: The robot may halt operations and trigger an error code on the controller, prompting diagnostics or board replacement.
Q8: How long is the typical service life of this board?
A8: Under standard industrial use, the board can last 5+ years, depending on operational load and environmental conditions.
Q9: Can it be used in non-ABB systems?
A9: No, this board is proprietary to ABB and not compatible with other brands or open industrial platforms.
Q10: Does it require firmware updates?
A10: Firmware is preloaded by ABB.
Recommended Related or Same-Series Models
| Model Number | Description | Compatibility |
|---|---|---|
| 3HAC14549-4 | Axis computer board | IRB 6640, IRB 7600 |
| 3HAC12928-1 | Memory board for control cabinet | IRC5 |
| 3HAC046135-001 | I/O board | IRB 6700 series |
| 3HAC17484-8 | Drive system PCB | ABB motion system |
| 3HAC050948-001 | DeviceNet Communication Board | Multiple IRB series |
| 3HAC12929-1 | Signal distribution board | IRC5 Controller |
Popular ABB Models (Same Brand, Different Applications)
| Model Number | Product Type | Voltage | Size (mm) | Weight (kg) |
|---|---|---|---|---|
| 3HAC14549-4 | Axis Computer Board | 24 VDC | 190 × 100 × 20 | 0.40 |
| 3HAC12928-1 | Memory PCB | 5 VDC | 150 × 80 × 18 | 0.30 |
| DSQC652 | Servo Drive Unit | 24-300 VDC | 240 × 160 × 60 | 1.20 |
| 3HAC033214-001 | Teach Pendant | 24 VDC | 280 × 160 × 45 | 1.50 |
| 3HAC050948-001 | Communication Board | 24 VDC | 180 × 110 × 20 | 0.35 |
| DSQC679 | Robot Controller CPU | 24 VDC | 220 × 145 × 25 | 0.75 |
| 3HAC15989-1 | Main Power Supply Unit | 230 VAC | 250 × 120 × 80 | 2.50 |
| DSQC604 | Feedback Unit | 24 VDC | 180 × 95 × 20 | 0.50 |
