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Product Introduction
The ABB 5SGY3545L0014 3BHB006485R0001 IGCT Module is a high-performance Integrated Gate-Commutated Thyristor (IGCT) designed for use in high-power converters, variable speed drives, and medium-voltage applications. As a crucial component within ABB’s advanced IGCT-based converter systems, this module integrates a thyristor and gate unit into a single, compact, and robust structure to achieve superior current control and switching efficiency.
The IGCT technology combines the ruggedness of traditional thyristors with the controllability of IGBTs, enabling high current capacity, low conduction losses, and fast turn-off times. The 5SGY3545L0014 module offers exceptional performance under high thermal and electrical stress, ensuring long-term reliability and stability in industrial and power conversion environments.
Designed specifically for ABB’s medium-voltage drives (ACS6000, MEGADRIVE-LCI) and power converters, this module supports high current ratings up to several kiloamperes and blocking voltages of several kilovolts, making it ideal for demanding energy and process control applications.
Technical Specifications
| Parameter | Specification |
|---|---|
| Product Model | 5SGY3545L0014 |
| Manufacturer | ABB |
| Product Type | IGCT (Integrated Gate-Commutated Thyristor) |
| Part Number | 3BHB006485R0001 |
| Series | ABB 5SGY Series |
| Rated Voltage | 4500 V |
| Repetitive Peak Off-State Voltage (VDRM) | 4500 V |
| Repetitive Peak Reverse Voltage (VRRM) | 4500 V |
| Continuous On-State Current (IT) | 2000 A @ 125°C |
| Surge Current (ITSM) | 6000 A (10 ms half-sine) |
| Gate Trigger Current (IGT) | 2 A typical |
| Turn-off Time (tq) | 50 µs typical |
| Switching Frequency | Up to 2 kHz |
| On-State Voltage Drop (VTM) | 2.1 V typical |
| Operating Temperature Range | -40°C to +125°C |
| Storage Temperature Range | -55°C to +150°C |
| Isolation Voltage | 5000 Vrms |
| Gate Circuit Voltage | 15 VDC nominal |
| Thermal Resistance, Junction to Case (RthJC) | 0.012 K/W |
| Mounting Type | Press-pack |
| Cooling Method | Forced air or liquid cooling |
| Protection Features | Short-circuit withstand, overtemperature detection |
| Package Material | High-strength ceramic and copper base |
| Dimensions | 155 × 120 × 40 mm |
| Weight | 0.55 kg |
| Compliance | IEC 60747-6, RoHS, CE Certified |
Product Applications
The ABB 5SGY3545L0014 IGCT Module is specifically engineered for medium- and high-voltage industrial systems requiring efficient and reliable power conversion.
Main application fields include:
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Medium Voltage Drives (MVD): Used in ABB’s ACS6000 and MEGADRIVE systems for efficient motor control.
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High-Power Converters: Ideal for AC/DC and DC/DC conversion in industrial and renewable energy systems.
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Traction and Locomotive Systems: Supports high-current switching for traction inverters in electric railways.
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Static VAR Compensators (SVC): Provides fast and efficient switching for reactive power compensation.
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HVDC (High Voltage Direct Current) Transmission: Ensures efficient and reliable DC current control.
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Wind Turbine Converters and Power Grids: Manages current flow and load balancing under varying generation conditions.
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Industrial UPS and Energy Storage Systems: Enables robust and high-efficiency energy conversion.
Product Advantages
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High Voltage and Current Capability: Handles up to 4500 V and 2000 A continuous current, suitable for heavy-duty systems.
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Low Conduction and Switching Losses: Improves overall system efficiency and reduces heat generation.
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Fast Turn-Off Performance: Delivers precise current control and fast protection response.
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Integrated Gate Unit Design: Minimizes inductance, improves reliability, and reduces driver complexity.
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High Thermal Stability: Excellent thermal management through low junction-to-case resistance.
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Long-Term Reliability: Designed for continuous operation under high electrical and mechanical stress.
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High Isolation Strength: 5000 Vrms insulation for safe integration into high-voltage assemblies.
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Compact, Press-Pack Design: Ensures even current distribution and easy maintenance.
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Rugged Ceramic Package: Resistant to vibration, temperature fluctuation, and harsh industrial environments.
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Proven ABB Quality: Tested under ABB’s strict quality control for performance consistency and safety.
Frequently Asked Questions (FAQ)
-
What type of semiconductor device is the ABB 5SGY3545L0014?
It is an IGCT (Integrated Gate-Commutated Thyristor), which combines the characteristics of an IGBT and a conventional thyristor. -
How does the IGCT differ from a standard IGBT?
The IGCT features circular gate drive and full wafer turn-off, allowing higher current capacity and lower conduction losses than typical IGBTs. -
Can this module handle both AC and DC switching?
Yes, the 5SGY3545L0014 supports AC and DC switching operations in converters and inverters. -
What is the maximum blocking voltage rating?
The device supports up to 4500 V repetitive peak off-state voltage (VDRM). -
Is the module isolated from the case?
Yes, it provides 5000 Vrms isolation between the semiconductor and the case for safe high-voltage operation. -
What type of cooling method is recommended?
The module can be cooled by forced air or liquid cooling, depending on the system’s power density and duty cycle. -
What are the typical switching frequencies supported?
The module can operate up to 2 kHz, depending on the application and thermal management. -
Does it require an external gate driver?
Yes, it works with a dedicated ABB gate unit, designed to match the module’s current and voltage characteristics. -
What kind of protection features are built-in?
The IGCT module includes short-circuit withstand capability, overtemperature protection, and reverse voltage blocking. -
Is this module compatible with ABB medium-voltage drives?
Yes, it is widely used in ABB ACS6000, MEGADRIVE-LCI, and ACS1000 drive systems for power conversion.
Related Models (Same Series)
| Model Number | Description | Category |
|---|---|---|
| 5SGY3545L0005 | 4500V, 1500A IGCT Module | Power Semiconductor |
| 5SGY3545L0010 | 4500V, 1800A IGCT Module | Power Switch Device |
| 5SGY3545L0012 | 4500V, 1900A IGCT Module | High-Power Converter Component |
| 5SGY3545L0015 | 4500V, 2200A IGCT Module | Medium Voltage Converter |
| 5SGY3545L0018 | 4500V, 2500A IGCT Module | Industrial Drive Component |
| 5SGY3545L0020 | 4500V, 2800A IGCT Module | High-Current Power Device |
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