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Product Introduction
The ABB 87TS01 GJR2368900R1551 Coupling Module is a key component within ABB’s robust range of control system accessories. Specifically designed for use in industrial automation and process control systems, this module provides a reliable and effective method for electrical isolation and signal coupling between different system parts. It belongs to the ABB Advant OCS / MOD 300 family, a legacy yet widely utilized distributed control system.
Designed with high reliability and durability in mind, the 87TS01 module is tailored to ensure signal integrity and protection across interfaces, especially in environments exposed to high levels of electromagnetic interference. With plug-in installation and clearly labeled terminals, it allows for seamless integration into existing control architectures.
The module also plays a pivotal role in protecting control units from overvoltage, surges, and mismatched ground potentials by using opto-isolated or transformer-coupled methods, depending on configuration.
Product Specifications
Parameter | Specification |
---|---|
Product Name | ABB Coupling Module |
Model Number | 87TS01 |
Ordering Code | GJR2368900R1551 |
System Compatibility | Advant MOD 300 / Advant OCS |
Function | Signal coupling and isolation |
Mounting | Rack-mount / Module-slot insertion |
Isolation Method | Optical / Transformer (depends on version) |
Operating Voltage | 24V DC / Signal-dependent |
Power Consumption | < 3 W |
Operating Temperature | -20°C to +60°C |
Storage Temperature | -40°C to +70°C |
Relative Humidity | 5% to 95%, non-condensing |
EMC Immunity | IEC/EN 61000-4 compliant |
Dimensions (W x H x D) | 290 x 130 x 35 mm |
Weight | 0.5 kg |
Termination Type | Screw terminals |
Certifications | CE, RoHS, UL (depending on production batch) |
Applications
-
Distributed Control Systems (DCS):
Utilized extensively in ABB Advant MOD 300 systems for clean and isolated signal transmission between I/O units and controllers. -
Power Plants:
Provides signal isolation in critical power generation facilities, especially in gas turbine and steam control systems. -
Oil & Gas Processing Plants:
Ensures communication integrity in harsh environments prone to electrical noise and ground potential differences. -
Chemical and Petrochemical Plants:
Used in process automation systems to prevent cross-interference between analog and digital signals. -
Heavy Industrial Automation:
Serves in systems where high-speed signal isolation is needed to protect PLCs and control logic units. -
Substations and Energy Management Systems:
Helps isolate high-voltage signals from control logic in electrical substations and SCADA systems.
Advantages
-
Reliable Signal Isolation:
Provides robust galvanic isolation between signals, improving system safety and reducing noise interference. -
Legacy System Compatibility:
Fully compatible with Advant OCS/MOD 300 legacy systems, extending the life and reliability of older installations. -
Compact & Modular Design:
Slim profile and standardized dimensions make it easy to install without system redesign. -
Long Operational Life:
Engineered with high-quality industrial-grade components, ensuring long service life even in demanding conditions. -
Minimal Maintenance:
Passive or low-power operation reduces failure rates and requires little to no regular maintenance. -
Safety Compliance:
Conforms to industrial safety standards, offering peace of mind in critical process automation.
Frequently Asked Questions (FAQ)
-
How does the ABB 87TS01 achieve electrical isolation?
The ABB 87TS01 utilizes either opto-isolators or transformer-based coupling depending on its internal configuration. This provides galvanic isolation between control signals, minimizing the risk of ground loops and signal interference. -
What signal types can the 87TS01 handle?
It is designed to manage low-voltage analog and digital control signals typically used in industrial automation systems. The exact voltage and current levels depend on the specific installation, but it generally supports 24V DC logic signals. -
Is the 87TS01 module suitable for safety-critical applications?
Yes, while not a certified SIL-rated device on its own, it is widely used in systems that require reliable isolation in safety applications, such as turbine control, emergency shutdown systems, and substation automation. -
Can the 87TS01 be directly interfaced with ABB PLC I/O modules?
Yes, the module is designed to act as an intermediary between field signals and PLC/DCS I/O modules, particularly in MOD 300 and Advant OCS environments, ensuring signal integrity and protection. -
What is the maximum number of coupling modules that can be installed in a single rack?
This depends on the power supply capacity and the thermal limits of the rack system. Typically, a standard MOD 300 rack can host up to 16 modules, including I/O and coupling modules. -
What kind of protection does the 87TS01 provide against electrical disturbances?
The module includes built-in filtering and isolation components that suppress transient voltages, electromagnetic interference (EMI), and surges, providing reliable signal transmission in noisy industrial environments. -
How do I verify the correct operation of the 87TS01 in the field?
Field verification can be performed by monitoring signal continuity using test points or diagnostic tools on the terminal side. In systems with diagnostics support, signal integrity checks can be logged automatically. -
Can the module operate continuously in environments with high humidity and temperature variations?
Yes, it is rated for industrial conditions, supporting 5% to 95% non-condensing humidity and a wide temperature range of -20°C to +60°C. It is suitable for enclosed control cabinets in demanding settings. -
How is the module grounded within the control system?
Grounding is achieved through system chassis and via shielded cable connections to the terminal points. Proper grounding design is critical to ensure isolation performance and prevent interference. -
Are there software configuration requirements for this module?
No software configuration is typically needed. It functions as a passive or semi-passive device in the signal path, relying on physical wiring rather than software programming. Configuration is handled through system design and wiring schematics.
Related Models (Same Series or System)
Model | Ordering Code | Function | Compatibility |
---|---|---|---|
87BT62 | GJR2368900R1620 | Terminal Board | Advant MOD 300 |
87TS03 | GJR2368900R1501 | Digital Coupling Module | Advant MOD 300 |
87TA01 | GJR2368900R1170 | Termination Panel | Advant OCS |
87TS02 | GJR2368900R1500 | Coupling Module with LED Indicator | Advant MOD 300 |
87UI01 | GJR2368900R1240 | Universal Interface Module | Advant MOD 300 |
87PS01 | GJR2368900R1900 | Power Supply Interface | Advant OCS / MOD 300 |
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