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Product Introduction
The ABB Bailey NDSM02 Digital Slave Input Module is an advanced digital input interface unit designed specifically for use within ABB’s renowned INFI 90 and Symphony Harmony Distributed Control Systems (DCS). Engineered for high-performance data acquisition from binary input devices, the NDSM02 offers superior channel density, noise immunity, and long-term reliability.
This module is used to receive status signals from field equipment, such as contact closures, limit switches, and other discrete devices. With 32 digital input channels, each optically isolated, the NDSM02 supports efficient and safe signal monitoring in complex industrial environments. The NDSM02 serves as a drop-in solution for critical infrastructure sectors seeking both robust signal acquisition and seamless integration into legacy and modern DCS platforms.
Its field-proven design and dependable communication make it a preferred choice in facilities requiring continuous operation, such as power stations, petrochemical plants, and heavy industrial processing units.
Technical Specifications
| Parameter | Description |
|---|---|
| Product Model | NDSM02 |
| Product Type | Digital Slave Input Module |
| Input Signal Type | Dry Contact / Voltage-based Digital Inputs |
| Number of Input Channels | 32 Channels (individually isolated) |
| Input Voltage Range | 18–30 VDC |
| Logic Level ON | ≥15 VDC |
| Logic Level OFF | ≤5 VDC |
| Input Current | 6 mA per channel (typical) |
| Channel Isolation | Optical, 1500 Vrms (channel-to-ground) |
| System Interface | INFI-NET / Harmony Network |
| LED Indicators | Per-channel ON/OFF and status indicators |
| Module Mounting | DIN Rail or Rack-Mounted |
| Hot-Swap Capability | Yes |
| Operating Temperature Range | 0°C to +60°C |
| Storage Temperature Range | -40°C to +85°C |
| Humidity Tolerance | 5% to 95% non-condensing |
| Power Consumption | Approx. 7.5 W |
| Dimensions (W x H x D) | 127 × 330 × 160 mm |
| Weight | 0.249 kg |
| Certifications | CE, CSA, UL |
| System Compatibility | INFI 90, Symphony Harmony |
| Replacement/Upgrade Option | Compatible with NDSM01 (for high-density input replacement) |
Applications
The NDSM02 is widely utilized across process-heavy and safety-critical industries that demand reliable digital signal input from the field. Common application sectors include:
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Thermal and Nuclear Power Plants: For real-time monitoring of turbine switchgear and relay positions.
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Oil & Gas Refining and Transport: Used for input signal acquisition from ESDs, solenoids, and interlocks.
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Chemical Manufacturing: Monitors binary alarm states and interlock status signals.
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Water & Wastewater Management: Receives pump feedback and valve positioning status.
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Steel & Mining Plants: Integrates with PLCs and MCCs to collect on/off states from sensors and actuators.
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Automated Assembly Lines: Captures machine-ready signals, operator pushbuttons, and limit switch data.
Product Advantages
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High-Density Inputs: 32 isolated digital channels allow for space-efficient signal acquisition in control cabinets.
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Reliable Performance: Designed to function under harsh environmental and electrical conditions.
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Hot-Swappable Design: Enables module replacement without process interruption.
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Excellent Compatibility: Fully integrates with legacy INFI 90 and Symphony Harmony control architectures.
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Strong Electrical Isolation: Protects the control system from field surges and electrical faults.
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LED Channel Indicators: Aids in diagnostics and maintenance through clear visual feedback per channel.
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Long Lifecycle Support: Built with longevity in mind for facilities with long upgrade cycles.
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Low Maintenance: Minimal calibration or upkeep required thanks to robust build quality.
Frequently Asked Questions (FAQs)
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What is the main function of the ABB NDSM02 module?
It receives and transmits 32 isolated digital input signals from field devices to the control system. -
How is NDSM02 different from NDSM01?
NDSM02 offers higher input channel density (32 vs. 16) and improved diagnostics while maintaining compatibility. -
Can this module be installed while the system is running?
Yes, it supports hot-swap functionality to minimize operational downtime. -
What type of signals can the NDSM02 receive?
It handles dry contact and voltage-type digital signals within the 18–30 VDC range. -
What kind of field devices can be connected to this module?
Limit switches, contact relays, pushbuttons, and other binary signal sources. -
Is the NDSM02 backward compatible with older ABB systems?
Yes, it is compatible with both INFI 90 and Symphony Harmony DCS platforms. -
What diagnostic features does the module offer?
Each input channel has an LED status indicator to quickly identify signal states and faults. -
Does the NDSM02 provide galvanic isolation?
Yes, all input channels are optically isolated from the system to ensure signal integrity. -
What mounting options are available for this module?
The module can be mounted on DIN rails or installed in rack-mounted panels. -
How can I tell if the module is functioning properly?
LED indicators provide real-time channel status; diagnostics can also be checked via the DCS interface.
Recommended Related Models (Same Series or Function)
| Model | Description | Input/Output | Channels | Dimensions (mm) | Weight (kg) |
|---|---|---|---|---|---|
| NDSM01 | Digital Slave Input Module | Digital Input | 16 | 127 x 330 x 160 | 1.8 |
| NDSO01 | Digital Slave Output Module | Digital Output | 16 | 127 x 330 x 160 | 1.8 |
| IMDSI13 | High-performance Digital Input Module | Digital Input | 16 | 127 x 330 x 160 | 1.85 |
| NTDI01 | Discrete Input Module | Digital Input | 32 | 127 x 330 x 160 | 1.9 |
| IMDSM04 | Digital Input/Output Mixed Module | Mixed I/O | 8 In / 8 Out | 127 x 330 x 160 | 1.9 |
| IMDSO14 | Isolated Digital Output Module | Digital Output | 16 | 127 x 330 x 160 | 1.85 |
Popular ABB Models (Same Brand, Industry Demand)
| Model | Description | Function | System | Dimensions (mm) | Weight (kg) |
|---|---|---|---|---|---|
| PM864AK01 | AC800M Controller Unit | Controller CPU | 800xA | 130 x 115 x 70 | 0.6 |
| CI854AK01 | PROFIBUS DP Communication Interface | Communication | 800xA | 110 x 100 x 60 | 0.3 |
| TU810V1 | S800 I/O Terminal Unit | I/O Base | S800 I/O | 230 x 90 x 60 | 0.4 |
| AI820 | Analog Input Module (4–20mA, 8 channels) | Analog Input | S800 I/O | 135 x 81 x 61 | 0.3 |
| DO820 | Digital Output Module | Digital Output | S800 I/O | 135 x 81 x 61 | 0.3 |
| AC 800F | Modular Controller for Continuous Process Ctrl | Controller/CPU | Freelance DCS | 240 x 90 x 160 | 1.2 |
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