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Product Introduction
The ABB Bailey NIAC02 6636603A1 Analog Input Calibration Module is a precision device engineered to ensure accurate calibration of analog input signals within ABB’s Bailey INFI 90 Distributed Control System (DCS). It plays an essential role in maintaining the integrity and reliability of process measurements across a wide range of industrial automation environments.
The NIAC02 module is specifically designed to interface with analog input modules such as IMASI13, IMASI23, and similar models. It provides an efficient and user-friendly method for performing calibration routines during commissioning, routine maintenance, and troubleshooting. The module supports both single-ended and differential analog signals, delivering flexibility for varying process applications.
By enabling plant operators to perform accurate field calibrations, the NIAC02 helps maintain high process accuracy, regulatory compliance, and product quality, particularly in industries where precision control is critical.
Product Parameters
Parameter | Specification |
---|---|
Module Type | Analog Input Calibration Module |
Part Number | NIAC02 6636603A1 |
System Compatibility | Bailey INFI 90, Harmony DCS series |
Supported Signal Types | 4-20 mA, 1-5 VDC, 0-10 VDC, Thermocouple |
Calibration Accuracy | ± 0.05 % of full-scale |
Temperature Stability | ± 0.01 %/°C |
Operating Voltage | Supplied from host module (typically 5 VDC) |
Calibration Resolution | 16-bit |
Temperature Range (Operating) | 0 °C to +60 °C |
Temperature Range (Storage) | -40 °C to +85 °C |
Humidity | 5% to 95% RH, non-condensing |
Shock/Vibration | IEC 60068 compliant |
Module Dimensions | 120 x 80 x 40 mm |
Weight | 0.5 kg |
Mounting Method | Plug-in module for analog input modules |
LED Indicators | Calibration status, Error |
Firmware Upgradeable | Not required |
Certifications | CE, UL, RoHS |
Applications
The NIAC02 module is widely used across a variety of industries for precise analog input calibration and maintenance of control system accuracy:
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Oil & Gas
Accurate calibration of temperature, pressure, and flow sensors in upstream and downstream processes. -
Power Generation
Calibration of turbine instrumentation, boiler control signals, and auxiliary plant sensors. -
Chemical & Petrochemical
Ensures accuracy of temperature, pressure, and level measurements used in critical process control loops. -
Pharmaceutical
Supports compliance with GMP/validation standards through precise calibration of process sensors. -
Food & Beverage
Guarantees accuracy in temperature, flow, and batch control systems to meet product quality standards. -
Pulp & Paper
Calibration of instrumentation for temperature and flow control in pulping and paper-making operations. -
Water & Wastewater
Maintains measurement accuracy in flow, pH, and chlorine analysis instrumentation.
Product Advantages
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Precision Calibration
Delivers highly accurate calibration across a wide range of analog signal types, ensuring tight process control. -
Seamless Integration
Fully compatible with Bailey INFI 90 and Harmony Series analog input modules — plug-and-play operation. -
Operational Flexibility
Supports various signal formats: current loops, voltage signals, thermocouples — suitable for many field applications. -
Enhanced Process Reliability
Regular use of NIAC02 helps maintain optimal control loop performance and minimizes process variability. -
Regulatory Compliance
Assists in maintaining compliance with industry standards (FDA, ISO, IEC) for validated processes. -
Rugged Industrial Design
Built to perform in harsh industrial environments with high reliability over time. -
Minimal Downtime
Quick calibration routines reduce plant downtime during commissioning and maintenance cycles. -
Cost-Effective Maintenance
Simplifies field maintenance, reducing service time and lowering long-term operational costs.
FAQ
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Which analog input modules are compatible with NIAC02?
The NIAC02 is compatible with modules such as IMASI13, IMASI23, IMASI03, and other Bailey INFI 90/Harmony Series analog input units. -
What is the calibration accuracy of the NIAC02 module?
It offers an accuracy of ± 0.05 % of full scale, with high temperature stability for reliable performance. -
Can the NIAC02 handle both current and voltage signal calibration?
Yes, the NIAC02 supports 4-20 mA loops, 0-10 VDC, 1-5 VDC, and thermocouple signals. -
Does calibration with NIAC02 require disconnection of the field device?
Typically, calibration can be performed in-situ without disconnecting field devices, depending on system configuration. -
How is NIAC02 installed within the DCS rack?
It is a plug-in module designed to fit directly onto the analog input module or associated calibration port. -
Is firmware update required for NIAC02?
No firmware update is required — NIAC02 operates as a hardware-based calibration module. -
What diagnostic features does the NIAC02 offer?
The module provides status LEDs for calibration progress and error indication, along with self-test capabilities. -
How does NIAC02 contribute to system reliability?
Regular calibration using NIAC02 ensures accurate sensor readings, thereby maintaining the integrity of control loops. -
Is the NIAC02 suitable for validated pharmaceutical processes?
Yes, it provides the accuracy and traceability required for compliance with GMP, FDA, and other validation standards. -
What is the typical service life of the NIAC02 module?
With proper handling and usage, NIAC02 modules typically provide reliable service for 10+ years under industrial conditions.
Related Models (Same Series / Calibration & Analog Modules)
Model Number | Description |
---|---|
NIAC01 | Analog Input Calibration Module (previous version) |
IMASI13 | Analog Input Module (16-ch) |
IMASI23 | Analog Input Module (32-ch, extended) |
INNIS21 | Network Interface Slave Module |
IMSED01 | Serial Communication Module |
IMMFP12 | Multi-function Processor Module |
Popular ABB Bailey Modules (Same Brand, High Demand)
Model Number | Description |
---|---|
INICT03A | Network Interface Controller Module |
INNPM22 | Network Processing Module |
IMDSO14 | Digital Output Module |
IMASI23 | Analog Input Module |
IMMFP01 | Main Processor Module |
IMRIO02 | Remote I/O Interface Module |