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Product Introduction
The ABB CI502 (1SAP220700R0001) Interface Module is an industrial-grade communication module developed by ABB as part of its AC500 PLC family. This module is designed to provide seamless data exchange between various industrial control systems and field-level devices through the use of standard protocols. It plays a critical role in establishing connectivity between the CPU module and expansion modules, enabling modular system designs that support scalability and flexibility in automation applications.
Built to endure harsh industrial environments, the CI502 module is recognized for its robustness, reliability, and high-performance communication capabilities. Its compact form factor, easy installation, and broad protocol support make it a preferred choice for integrators and OEMs in factory and process automation industries.
Product Specifications
Parameter | Description |
---|---|
Product Name | CI502 Interface Module |
Product Code | 1SAP220700R0001 |
Manufacturer | ABB |
Product Family | AC500 PLC Series |
Communication Protocols | CANopen, Modbus, serial communication |
Interface Type | Expansion bus interface |
Power Supply Voltage | 24 V DC (via backplane) |
Mounting Type | DIN Rail |
Operating Temperature | -25°C to +60°C |
Storage Temperature | -40°C to +70°C |
Relative Humidity | 5% to 95% (non-condensing) |
Vibration Resistance | According to IEC 60068-2-6 |
Shock Resistance | According to IEC 60068-2-27 |
Protection Class | IP20 |
Dimensions (W x H x D) | 62 x 76 x 67.5 mm |
Weight | 0.133 kg |
Certifications | CE, RoHS, cULus, EAC |
Software Support | PS501 Control Builder |
Compatible CPUs | AC500 series CPUs |
Applications
The ABB CI502 Interface Module is designed for diverse industrial automation scenarios. Its compatibility with the AC500 system ensures that it can be deployed in:
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Factory Automation: Assembly lines, robotics control, conveyor systems.
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Process Automation: Chemical, water treatment, oil & gas.
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Building Automation: HVAC, energy management systems.
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Material Handling Systems: Cranes, elevators, sorting systems.
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Renewable Energy Installations: Wind turbines, solar panel monitoring.
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OEM Machine Integration: Custom-built machines requiring modular expansion.
Its flexibility allows it to be used across both centralized and decentralized automation architectures.
Advantages
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High Communication Efficiency: Reliable and fast data transfer within the control system network.
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Modular Integration: Easily expands system capability without requiring significant redesigns.
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Wide Protocol Support: Supports multiple industrial protocols, enhancing its integration capabilities.
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Rugged Construction: Designed for demanding industrial environments with high resistance to vibration and temperature fluctuations.
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Compact Design: Space-saving DIN rail mountable module fits into narrow control cabinets.
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Global Compliance: Certified to meet international standards, ensuring worldwide usability.
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Ease of Configuration: Supported by ABB’s Control Builder software for intuitive system integration.
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Reduced Downtime: Hot-swappable design allows module replacement without shutting down the system.
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Strong Diagnostic Tools: Built-in diagnostics for quick fault identification and resolution.
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ABB Reliability: Backed by ABB’s commitment to quality, global service, and support infrastructure.
Frequently Asked Questions (FAQ)
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What is the function of the ABB CI502 Interface Module?
It enables communication between AC500 CPUs and expansion modules via an interface bus. -
Which PLCs are compatible with the CI502 module?
It is compatible with the entire ABB AC500 PLC series. -
Does the CI502 support Modbus protocol?
Yes, it supports Modbus RTU among other protocols like CANopen. -
How is the module powered?
It receives power directly from the backplane bus of the AC500 system. -
Can I hot-swap the CI502 module?
Yes, it supports hot-swapping, allowing maintenance without full system shutdown. -
What is the typical installation method for this module?
It is DIN rail mountable, making installation quick and efficient. -
Is the module suitable for harsh environments?
Yes, it meets IEC standards for shock and vibration and operates in extreme temperatures. -
How do I configure the CI502 module?
Use ABB’s PS501 Control Builder software to configure and integrate the module into your system. -
Does it have any protection against dust or liquids?
It has an IP20 rating, suitable for protected enclosures in industrial settings. -
Can the CI502 operate in systems where redundant communication paths are required?
No, the CI502 itself is not a redundant communication module. For systems requiring redundancy, ABB offers other modules like the CI503 which are specifically designed for dual-redundant bus configurations.
Related or Same Series Models
Model | Description | Communication Type | Mounting | Size (mm) |
---|---|---|---|---|
CI501 (1SAP220600R0001) | Expansion Interface Module | CANopen / Serial | DIN Rail | 35 x 100 x 72 |
CI503 (1SAP220800R0001) | Redundant Interface Module | Redundant Bus | DIN Rail | 35 x 100 x 72 |
CI504 (1SAP220900R0001) | Interface Module with Fiber Optic | Fiber Optic | DIN Rail | 35 x 100 x 72 |
CM579 (1SAP130100R0001) | Communication Module PROFIBUS | PROFIBUS | DIN Rail | 35 x 100 x 72 |
CM577 (1SAP130000R0001) | Communication Module Ethernet | Ethernet TCP/IP | DIN Rail | 35 x 100 x 72 |
CM574-RS (1SAP120200R0001) | RS232/RS485 Communication Module | RS232/RS485 | DIN Rail | 35 x 100 x 72 |
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