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Product Introduction
The ABB CI541-DP 1SAP224100R0001 Interface Module is a robust, high-performance PROFIBUS DP interface module designed to seamlessly integrate ABB AC500 and AC500-S PLC systems with PROFIBUS-based field devices and automation networks. As an essential bridge between the PLC and the field level, the CI541-DP enables reliable, real-time communication across complex industrial automation environments.
Engineered to deliver both deterministic communication and data consistency, this module supports extensive configurations of PROFIBUS DP networks, including master and slave functionality. It is built with ABB’s renowned industrial design, ensuring superior performance under challenging conditions while providing simple configuration, diagnostics, and maintenance through ABB’s Automation Builder software suite.
Product Parameters
Parameter | Specification |
---|---|
Model Number | CI541-DP 1SAP224100R0001 |
Product Type | PROFIBUS DP Interface Module |
Processor | High-speed embedded microcontroller |
Supported PLCs | AC500, AC500-S series PLCs |
Network Type | PROFIBUS DP V0/V1/V2 (DP Master & DP Slave) |
Transmission Rate | 9.6 kbps to 12 Mbps |
Max Number of DP Slaves | Up to 125 devices (subject to PLC configuration) |
Diagnostic Support | PROFIBUS standard diagnostics, extended diagnostics |
Bus Connection | 9-pin D-Sub female connector |
Electrical Isolation | Galvanic isolation between PROFIBUS network and logic |
Power Supply Voltage | 24 VDC ±10% |
Power Consumption | Approx. 4 W |
Operating Temperature | -25 °C to +60 °C |
Storage Temperature | -40 °C to +85 °C |
Humidity | 5% to 95% RH, non-condensing |
Mounting Method | DIN rail (35 mm) mounting |
Ingress Protection (IP) Rating | IP20 |
Certifications | CE, UL, cULus, RoHS, EN 61131-2 |
Firmware Update | Field-upgradable via ABB Automation Builder |
Weight | 0.134 kg |
Dimensions (H x W x D) | 62 × 76 × 67.5 mm |
Applications
The CI541-DP Interface Module is an ideal solution for a wide range of industrial applications where fieldbus connectivity and reliable data transfer are required:
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Discrete Manufacturing
Integrates robotic cells, sensors, and actuators in high-speed assembly lines. -
Process Automation
Interfaces with field devices in industries such as chemical, food & beverage, and pharmaceutical processing. -
Water & Wastewater Management
Connects drives, valves, and instrumentation in water treatment facilities. -
Energy & Utilities
Provides communication with field equipment in power generation and renewable energy systems. -
Material Handling Systems
Connects conveyors, motors, and weighing systems in distribution centers. -
Metals & Mining
Interfaces with process controls in ore processing, smelting, and rolling mills.
Product Advantages
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High-Speed and Reliable Communication
Supports PROFIBUS DP networks up to 12 Mbps, ensuring deterministic, real-time data transfer. -
Master/Slave Functionality
Flexible configuration as DP Master or DP Slave, enabling advanced network architectures. -
Enhanced Diagnostics
Provides standard and extended PROFIBUS diagnostics, simplifying troubleshooting and maintenance. -
Wide Temperature Range
Operates reliably from -25 °C to +60 °C, suitable for challenging industrial environments. -
Seamless Integration
Full compatibility with ABB AC500/AC500-S PLCs and Automation Builder engineering tools. -
Robust Industrial Design
Rugged construction with galvanic isolation protects the module and connected devices from electrical noise and disturbances. -
Compact Footprint
Slim DIN-rail mountable design saves valuable panel space. -
Global Certification
CE, UL, cULus, and RoHS compliance for worldwide deployment. -
Reduced Downtime
Hot-swappable and field-upgradable firmware enable efficient maintenance and future-proof installations.
FAQ (10 Professional Questions & Answers)
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What is the primary role of the CI541-DP Interface Module?
The CI541-DP provides reliable and high-speed communication between ABB AC500/AC500-S PLC systems and PROFIBUS DP-based field devices. -
Is this module suitable for both DP Master and DP Slave roles?
Yes, the module can be configured either as DP Master or DP Slave using ABB’s Automation Builder tools. -
What is the maximum supported transmission speed?
The CI541-DP supports PROFIBUS transmission rates up to 12 Mbps. -
How many devices can be connected to a single CI541-DP module?
Up to 125 DP slaves can be connected, depending on the PLC and network configuration. -
Does the module support diagnostic messaging?
Yes, it supports both standard and extended PROFIBUS DP diagnostics, enabling advanced fault detection. -
Is firmware field-upgradable?
Yes, the module firmware can be updated in the field through Automation Builder or ABB Drive ES tools. -
Can the CI541-DP be used in harsh industrial environments?
Absolutely. It is rated for operating temperatures from -25 °C to +60 °C and offers galvanic isolation to withstand industrial noise. -
How is the CI541-DP configured for network integration?
Network parameters and configurations are managed through ABB’s Automation Builder software suite, simplifying commissioning. -
Can the CI541-DP communicate with third-party PROFIBUS devices?
Yes, the module is compatible with all standard-compliant PROFIBUS DP devices, regardless of manufacturer. -
Does the CI541-DP support redundant configurations?
While redundancy depends on system design, the CI541-DP supports integration into redundant PROFIBUS networks with proper architecture.
Related Models (Same Series / Functional Alternatives)
Model Number | Description |
---|---|
CI531-DP | High-performance PROFIBUS DP Interface for AC500 |
CI541-COM | Multi-protocol Communication Interface Module |
CI590-CS31 | CS31 Communication Interface Module |
CI581-COM | CANopen Communication Interface Module |
CI502-PNIO | PROFINET IO Interface Module |
CI532-DP | Extended PROFIBUS DP Interface Module |
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