Product Overview
The ABB CI590 3BHT340092R1 is a high-performance controller module used within ABB’s advanced automation systems. Part of the Compact Industrial Controllers family, the CI590 is specifically engineered to manage real-time operations, sequence control, and communication in distributed control systems (DCS) and programmable automation controllers (PACs). This controller supports a broad array of communication protocols, offers reliable processing power, and is ideal for integration into ABB Symphony Plus, Freelance, and other automation architectures.
Key Features
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Designed for seamless integration into ABB industrial control systems
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High-performance real-time processing capability
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Supports multiple industrial communication protocols (e.g., MODBUS, Ethernet, Profibus)
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Robust and compact form factor for space-constrained applications
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LED status indicators for power, operation, and fault status
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Designed for long life cycles with extended product support
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DIN-rail or backplane mountable for flexible installation
Technical Specifications
| Parameter | Description |
|---|---|
| Model Number | CI590 |
| Part Number | 3BHT340092R1 |
| Product Type | Industrial Controller Module |
| Control System | Freelance / Symphony Plus |
| Processor Type | High-speed embedded processor |
| Memory | Embedded Flash and RAM |
| Communication Interfaces | MODBUS, Ethernet TCP/IP, Profibus DP, RS-232/485 |
| Input/Output Support | Via expansion I/O modules |
| Power Supply | 24 V DC |
| LED Indicators | Power, Run, Error, Communication |
| Operating Temperature | 0°C to +60°C |
| Storage Temperature | -25°C to +70°C |
| Humidity Range | 5% to 95% (non-condensing) |
| Cooling Method | Passive convection |
| Dimensions | 234 x 18 x 103.5 mm |
| Weight | 0.13 kg |
| Mounting | DIN-rail or panel |
| Standards Compliance | CE, RoHS, IEC 61131-2 |
Industry Applications
The ABB CI590 controller is deployed in a wide range of industrial environments, including:
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Power Generation – Turbine control, substation automation
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Oil & Gas – Pipeline monitoring, pump control, remote terminal units (RTUs)
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Chemicals and Petrochemicals – Batch and continuous process automation
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Metals and Mining – Conveyor, hoist, and grinding mill control
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Pulp & Paper – Paper machine control, chemical dosing
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Water/Wastewater – Pump station automation, treatment process control
Product Advantages
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Compact Design – Saves space while offering full controller functionality
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Flexible Communication – Interfaces with most industry-standard protocols
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ABB Ecosystem Ready – Seamless integration with Freelance and Symphony Plus systems
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Long-Term Stability – Designed for continuous 24/7 operation in harsh environments
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Easy Maintenance – Built-in diagnostics and modular replacement capability
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Future-Proofing – Backward-compatible with previous ABB architectures
Frequently Asked Questions (FAQ)
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What systems is the CI590 compatible with?
It works with ABB Freelance and Symphony Plus systems. -
Can the CI590 be expanded for more I/O?
Yes, it supports expansion through modular I/O units. -
What power supply does the module require?
It operates with a 24 V DC supply. -
Is the controller programmable?
Yes, it supports IEC 61131-3 programming standards. -
Does it support Ethernet communication?
Yes, the module includes Ethernet TCP/IP support. -
Is the CI590 hot-swappable?
No, the module requires a power-down for replacement. -
Can it be used in outdoor installations?
No, the CI590 must be housed in a protective enclosure indoors. -
What diagnostic features does it include?
It provides LED status indicators and internal error logging. -
Is there redundancy support?
Some applications can implement redundancy through system architecture, but the module itself is standalone. -
How long is the lifecycle support for this module?
ABB typically provides long-term support (10+ years) for its industrial modules.
Related Models in the Same Series or System
| Model Number | Description |
|---|---|
| CI582-PN | PROFIBUS/PROFINET Controller Module |
| CI532V02 | Freelance Communication Interface Module |
| DI561 | Digital Input Module (Freelance series) |
| DO562 | Digital Output Module (Freelance series) |
| AI561 | Analog Input Module (Freelance series) |
| AO561 | Analog Output Module (Freelance series) |
Popular ABB Automation Modules
| Model Number | Description |
|---|---|
| PM865K01 | AC 800M High-Performance CPU Module |
| CI854AK01 | PROFIBUS Communication Interface |
| TU830V1 | Extended Terminal Unit for S800 I/O |
| DO820 | Digital Output Module for S800 I/O |
| AI810 | Analog Input Module for S800 I/O |
| CI871K01 | Ethernet/IP Communication Interface |
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