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Product Overview
The ABB CI610 (3BHT30003R1) is a purpose-built I/O Bus Extender used in ABB’s Advant Controller 31 and related automation platforms. It plays a critical role in expanding the I/O bus from the base unit to additional I/O stations when the number of required I/O modules exceeds the limits of a single basic unit.
Designed to support high-performance industrial control environments, the CI610 ensures data integrity, real-time responsiveness, and seamless communication across extended I/O chains. This expansion capability is essential in modern automation where scalability, modularity, and future-proof design are key requirements.
The CI610’s compact construction, rugged reliability, and easy DIN rail mounting make it a standard in many industrial setups that require extended I/O configurations without compromising system performance.
Technical Specifications
| Parameter | Description |
|---|---|
| Product Name | I/O Bus Extender for Basic Unit |
| Model Number | CI610 |
| Part Number | 3BHT30003R1 |
| System Platform | Advant Controller 31 and compatible ABB systems |
| Primary Function | Extension of I/O bus from the basic control unit |
| Interface Type | ABB proprietary high-speed serial bus |
| Communication Rate | Up to 1 Mbps |
| Bus Connector Type | Fixed bus connection with modular cable support |
| Mounting Method | DIN rail (35 mm standard rail) |
| Power Supply | Supplied through system backplane |
| Power Consumption | Approx. 50 mA from system bus |
| Operating Temperature | 0°C to +60°C |
| Storage Temperature | -25°C to +70°C |
| Relative Humidity | 5% to 95% non-condensing |
| Shock and Vibration | Compliant with IEC 60068-2-6 / 2-27 |
| Ingress Protection (IP) | IP20 |
| Cooling Type | Passive convection |
| Housing Material | High-grade industrial thermoplastic |
| Dimensions (H x W x D) | 252 x 273 x 40 mm |
| Weight | 1.195 kg |
| Compliance | CE, RoHS, IEC industrial standards |
Applications
The CI610 I/O Bus Extender is used in a wide range of industries and system architectures where flexible expansion of I/O is a necessity. Typical application fields include:
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Process Control in Chemical and Petrochemical Plants
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Water and Wastewater Treatment Facilities
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Food and Beverage Processing
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Pharmaceutical Manufacturing
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Pulp and Paper Automation
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Power Generation and Distribution Networks
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Material Handling and Conveyor Systems
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Automated Warehouse Systems
It is especially beneficial in situations where control cabinets need to be decentralized or when large volumes of I/O data need to be processed across dispersed modules.
Product Advantages
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Seamless Bus Expansion: Allows control engineers to easily increase the I/O capacity of the system without replacing the main controller.
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System Integration Flexibility: Supports multiple configurations of remote and local I/O modules for tailored automation needs.
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High Transmission Reliability: Maintains data stability and signal quality even over longer distances.
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Compact & Lightweight: Saves space in dense cabinet environments and supports easy transport and installation.
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Tool-Free DIN Rail Mounting: Speeds up installation, especially in field conditions.
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Zero External Power Requirement: Power drawn from the bus simplifies electrical planning.
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ABB Compatibility Assurance: Fully verified for use with ABB Advant systems, minimizing integration risk.
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Long Lifecycle Support: Designed for long-term availability and support under ABB’s industrial lifecycle management programs.
Frequently Asked Questions (FAQ)
1. What exactly does the CI610 do in an automation system?
The CI610 extends the I/O bus from a basic unit, allowing additional I/O modules to be connected for system expansion.
2. Is this module hot-swappable?
No, it should be installed or removed only when the system is powered down to avoid data corruption or hardware damage.
3. Does CI610 support redundant configurations?
Yes, when designed appropriately, CI610 can be part of redundant I/O structures to ensure high availability.
4. How many I/O modules can I connect after a CI610?
This depends on the total power and signal limitations of the host system. Refer to ABB’s design manuals for exact limits.
5. What kind of communication protocol does CI610 use?
It uses ABB’s proprietary high-speed serial bus protocol for internal communication.
6. How do I install the CI610 in my system?
It is DIN rail mountable and plugs into the system via pre-configured bus connectors.
7. Can I use CI610 with non-ABB systems?
No, CI610 is designed specifically for use with ABB automation platforms like Advant Controller 31.
8. Does the CI610 generate any heat?
Minimal heat is generated due to its low power consumption and passive cooling design.
9. Is firmware update required for CI610?
No firmware is required. CI610 functions as a passive hardware extension without a programmable interface.
10. What certifications does this module meet?
The module complies with CE, RoHS, and relevant IEC standards for industrial environments.
Related Models (Same Series or Function)
| Model Number | Description | Platform | Function |
|---|---|---|---|
| CI626 | Serial Communication Interface Module | Advant Controller 31 | RS-232/RS-485 support |
| CI627A | Extension Bus Adapter Module | Advant Controller 31 | Extended bus interface |
| CI631 | Profibus Fieldbus Interface Module | Advant Controller 31 | Fieldbus integration |
| DI620 | Digital Input Module (16-ch) | Advant Controller 31 | Binary signal acquisition |
| DO620 | Digital Output Module (16-ch) | Advant Controller 31 | Binary signal output |
| TU810 | I/O Terminal Unit for I/O Modules | Advant / AC800M | Terminal base for I/O wiring |
Popular ABB Automation Modules
| Model Number | Description | Type | Typical Use Case |
|---|---|---|---|
| PM864AK01 | AC800M CPU Controller Module | Processor Unit | Central process management |
| AI810 | Analog Input Module (8-ch, 4-20mA) | Analog Input | Temperature / Pressure sensors |
| DI810 | Digital Input Module (16-ch, 24VDC) | Digital Input | Switch & relay monitoring |
| DO810 | Digital Output Module (16-ch, 24VDC) | Digital Output | Relay & actuator control |
| CI854AK01 | Profibus-DP Interface Module | Communication Interface | Profibus device connectivity |
| TU830V1 | Extended I/O Base Terminal Unit | Terminal Unit | Wiring hub for multi-channel I/O |
