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Introduction
The ABB DP640 3BHT300057R1 is a high-performance operator panel designed for advanced industrial automation applications. Part of ABB’s comprehensive line of human-machine interfaces (HMIs), this unit facilitates intuitive control, monitoring, and diagnostics for machinery and systems in process and factory automation. Engineered for robustness and reliability, the DP640 is frequently utilized in harsh industrial environments where operational efficiency and system feedback are crucial.
This HMI panel provides a user-friendly interface with graphical display capabilities and connectivity support for various industrial communication protocols. With a durable construction and long lifecycle, it’s an ideal choice for long-term operations across multiple industries, including oil and gas, power generation, chemical, and manufacturing sectors.
Features
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High-Resolution TFT Display: Offers sharp, clear graphics for real-time process visualization.
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Touchscreen Interface: Provides ease of use through intuitive touch controls.
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Multiple Communication Interfaces: Supports standard industrial protocols like Modbus, Profibus, and Ethernet.
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Compact and Robust Design: Suitable for installation in confined panels or rugged environments.
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Built-in Flash Memory and RAM: Ensures smooth operation and efficient data handling.
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Extended Operating Temperature Range: Designed to perform reliably in both high and low ambient temperatures.
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Easy Integration: Compatible with ABB’s control systems, including the AC500 and Freelance DCS platforms.
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IP65 Rated Front Panel: Protects against dust and water ingress for front-mounted applications.
Technical Specifications
| Parameter | Value |
|---|---|
| Model Number | ABB DP640 3BHT300057R1 |
| Display Size | 5.7 inches |
| Display Type | TFT LCD |
| Resolution | 320 x 240 pixels |
| Touchscreen Type | Resistive |
| Processor | RISC-based |
| Memory | Flash: 8 MB, RAM: 8 MB |
| Communication Ports | RS232, RS485, Ethernet |
| Input Voltage | 24 VDC (±15%) |
| Power Consumption | Approx. 7 W |
| Operating Temperature | -10°C to +50°C |
| Storage Temperature | -20°C to +70°C |
| Front Panel Protection | IP65 (front), IP20 (rear) |
| Mounting Type | Panel mount |
| Dimensions | 252 x 273 x 40 mm |
| Weight | 1.33 kg |
| Certification | CE, UL, cUL |
Applications
The ABB DP640 3BHT300057R1 HMI panel is widely applied across various industrial sectors due to its reliability and compatibility. Common applications include:
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Process Automation: Monitoring and controlling chemical, petrochemical, and water treatment plants.
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Factory Automation: Used in assembly lines, packaging systems, and robotic interfaces.
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Power Generation: Interface for turbine control, substation monitoring, and power management systems.
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Marine and Offshore: Deployed in ship automation systems and offshore rigs due to its IP-rated protection.
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Material Handling Systems: Integrated into conveyor systems, automated cranes, and logistics hubs.
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HVAC Systems: Controls and monitors heating, ventilation, and air-conditioning systems in industrial facilities.
Advantages
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Durability and Longevity: Built with industrial-grade materials to withstand continuous operations in challenging environments.
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User-Friendly Interface: Intuitive touchscreen and configurable GUI simplify system operations and reduce training time.
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Scalability: Can be used as part of both small standalone systems and large integrated automation networks.
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Cost-Effective Solution: Offers high functionality at a competitive price, reducing total cost of ownership.
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Seamless Integration: Natively supports ABB automation systems, ensuring minimal integration effort.
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Reduced Downtime: Diagnostic tools and real-time feedback help in proactive maintenance and quick troubleshooting.
FAQs
Q1: What is the screen size of ABB DP640?
A1: The screen size is 5.7 inches with a TFT LCD display.
Q2: Is this HMI suitable for outdoor use?
A2: While it has IP65 front protection, outdoor use requires additional enclosure or shielding against direct sunlight and weather.
Q3: What communication protocols are supported?
A3: It supports RS232, RS485, and Ethernet, compatible with Modbus and other industrial protocols.
Q4: Can I mount it in a standard control panel?
A4: Yes, it is designed for panel mounting and fits well in standard enclosures.
Q5: Does it have a built-in programming environment?
A5: No, it requires ABB Panel Builder software for configuration and programming.
Q6: What is the power supply requirement?
A6: It operates on 24 VDC with ±15% tolerance.
Q7: How much onboard memory does it include?
A7: It includes 8 MB of flash memory and 8 MB of RAM.
Q8: Is it compatible with ABB AC500 PLC?
A8: Yes, it is fully compatible with ABB’s AC500 and Freelance systems.
Q9: What is the average lifespan of this unit?
A9: The DP640 is designed for long-term industrial use, typically lasting over 10 years with proper maintenance.
Q10: Can it be used in high-vibration environments?
A10: Yes, but it is recommended to use vibration-damping mounting brackets for additional stability.
Related or Similar Models from the Same Series
| Model Number | Display Size | Communication | IP Rating | Mounting Type |
|---|---|---|---|---|
| ABB DP620 3BHT300056R1 | 5.7” | RS232/485 | IP65 | Panel Mount |
| ABB DP610 3BHT300055R1 | 3.8” | RS232 | IP65 | Panel Mount |
| ABB CP600-ECO-70 | 7.0” | Ethernet/USB | IP66 | Panel Mount |
| ABB CP635 1SAP500200R0001 | 10.4” | Ethernet/USB | IP66 | Panel Mount |
| ABB CP620 1SAP500100R0001 | 5.7” | RS485/Ethernet | IP65 | Panel Mount |
| ABB CP410 1SAP500600R0001 | 4.3” | Ethernet | IP66 | Panel Mount |
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|---|---|---|
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