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Product Introduction
The ABB DSQC 658 (Part Number: 3HAC025779-001) is a high-performance robot control interface module designed for ABB industrial robotics systems. It plays a critical role in the feedback loop between the robot controller and mechanical arms, primarily managing encoder signals, motion tracking, and high-speed communication for precise positioning. This module is part of the DSQC series and is often used in conjunction with the IRC5 robot controller.
This robust unit ensures synchronized control over robot axes and integrates seamlessly into complex automation environments such as automotive assembly, electronics manufacturing, metal fabrication, and packaging. The DSQC 658 enhances robot performance, allowing for real-time motion analysis and high-speed data acquisition from encoders.
Technical Specifications
Parameter | Specification |
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Product Name | DSQC 658 |
ABB Part Number | 3HAC025779-001 |
Type | Encoder Interface Unit |
Series | DSQC |
Compatible Controller | IRC5 Controller |
Supported Interface | Incremental and Absolute Encoders |
Dimensions | 120 × 90 × 60 mm |
Weight | 0.142kg |
Voltage Requirement | Supplied through main control unit |
Operating Temperature | 0°C to +55°C |
Storage Temperature | -25°C to +70°C |
Communication Protocol | RS-422 / TTL / Encoder interface |
Mounting Type | DIN rail or internal controller chassis |
Signal Channels | Multi-channel support |
Product Advantages
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High-Precision Encoder Feedback: The DSQC 658 allows for detailed signal decoding, contributing to improved positional accuracy for robotic arms.
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Reliable Integration: Seamlessly integrates with ABB IRC5 controllers and supports various types of encoders (incremental, absolute).
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Compact and Durable Design: Engineered with a small form factor for easy installation within tight cabinet spaces while offering high durability under industrial conditions.
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Enhanced Motion Control: Ensures consistent real-time feedback which improves robot axis synchronization and reduces movement errors.
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Industrial Compatibility: Suitable for demanding environments, with a wide temperature tolerance and resistance to electrical noise.
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Minimal Maintenance Requirements: Built for long-term reliability with low failure rates and easy diagnostics through ABB’s software tools.
Applications
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Robotics Motion Control: Crucial in managing feedback systems for industrial robots during assembly, painting, welding, and material handling.
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Automotive Manufacturing: Used in precision-driven robotic arms on production lines for tasks like body-in-white (BIW) assembly.
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Electronics Assembly: Ensures precise movement control for robotic tools handling delicate components.
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Logistics and Packaging: Supports high-speed robotic sorting, palletizing, and packaging operations.
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Metal Fabrication: Integrated in CNC-type robotic systems for cutting, grinding, or welding metals.
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Food and Beverage Automation: Used in sterile robotic operations requiring precise repeatability and high hygiene standards.
Frequently Asked Questions (FAQs)
Q1: What exactly does the DSQC 658 module do?
A1: It functions as an encoder interface card, processing signals from robot axes and transmitting feedback data to the robot controller for accurate positioning.
Q2: Is the DSQC 658 compatible with any ABB controller?
A2: No, it is specifically designed to operate with the ABB IRC5 controller series and may not be supported in legacy or newer controller platforms without proper interface adaptation.
Q3: How can I verify if the module is working correctly?
A3: You can perform diagnostics through the IRC5 FlexPendant or ABB RobotStudio software to view encoder readings and check signal integrity.
Q4: What types of encoders are supported?
A4: It supports both incremental and absolute encoders with standard industrial interface signals such as RS-422 or TTL.
Q5: Is field installation complex?
A5: No, it is designed for straightforward integration. Once physically mounted, most configuration is handled through ABB’s system software.
Q6: What is the average lifespan of the DSQC 658?
A6: When used in standard conditions, the module can reliably operate for 8–10 years without failure.
Q7: Can this module be repaired if damaged?
A7: In most cases, ABB recommends replacing the module rather than repairing, as internal diagnostics and calibration may be lost after disassembly.
Q8: Does it require firmware updates?
A8: No, it functions as a hardware interface and does not contain updateable firmware. System-level updates are handled via the IRC5 controller.
Q9: What certifications does it meet?
A9: The DSQC 658 complies with industrial EMC and safety standards used in robotic automation, including CE marking.
Q10: Can I use this module outside ABB robot systems?
A10: It is highly specialized for ABB systems. Use in third-party systems is not supported without detailed engineering modification.
Recommended Related or Same-Series Models
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DSQC 679 – Resolver Interface Unit for specialized servo applications
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DSQC 663 – Profibus communication board
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DSQC 661 – Analog I/O board for signal processing
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DSQC 651 – Axis computer for robot control
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DSQC 609 – Safety board interface
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DSQC 679A – Updated resolver/encoder interface with extended diagnostics
Popular ABB Models (Same Brand)
Model Number | Product Type | Dimensions (mm) | Weight | Voltage |
---|---|---|---|---|
DSQC 663 | Profibus Interface Board | 160 × 100 × 30 | 0.30 kg | 24V DC |
DSQC 679 | Resolver Interface | 150 × 90 × 25 | 0.32 kg | Supplied via controller |
DSQC 606 | Axis Computer Board | 140 × 95 × 28 | 0.38 kg | 5V DC |
DSQC 601 | System Bus Communication | 145 × 95 × 30 | 0.35 kg | 5V DC |
DSQC 1000 | I/O Expansion Unit | 200 × 120 × 45 | 0.65 kg | 24V DC |
DSQC 500 | Power Supply Module | 180 × 120 × 60 | 0.80 kg | 24V DC |
DSQC 223 | Digital Output Module | 160 × 100 × 40 | 0.45 kg | 24V DC |
DSQC 239 | Digital Input Module | 160 × 100 × 40 | 0.42 kg | 24V DC |