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Product Overview
The ABB DSQC643 3HAC024488-001 is a controller panel (also referred to as a teach pendant or operator panel) used in conjunction with ABB’s IRC5 robot controller systems. As the primary human-machine interface (HMI) for ABB industrial robots, it enables users to program, monitor, and manually control robotic movements and operations with precision and ease.
Equipped with a large graphical display, tactile keys, and a 3-position enabling device, the DSQC643 provides real-time access to programming instructions, system diagnostics, safety management, and jogging of individual robot axes. It is ergonomically designed for use in demanding industrial environments such as automotive assembly, metal fabrication, electronics, and general manufacturing.
This controller panel is essential for both system commissioning and daily operations, offering intuitive interaction with ABB’s RobotWare software suite.
Key Features
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Full-Function Teach Pendant for IRC5-controlled ABB robots
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High-Resolution Color Display for clear visualization of programming tasks
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Intuitive User Interface with tactile membrane keypad and navigation keys
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3-Position Enabling Device ensures operator safety during manual robot control
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USB Interface for program backup and file transfer
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Ergonomic Design allows for comfortable, fatigue-free operation
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Rugged Industrial Housing suitable for harsh environments
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Supports ABB RobotWare for program editing, diagnostics, and motion control
Technical Specifications
| Parameter | Specification |
|---|---|
| Model Number | DSQC643 |
| Part Number | 3HAC024488-001 |
| Product Type | Controller Panel / Teach Pendant |
| System Compatibility | ABB IRC5 robot controllers |
| Display | Color LCD, graphical interface, ~6.5–8 inches |
| Input Devices | Keypad, navigation keys, soft buttons |
| Safety Device | 3-position enabling switch |
| Connectivity | USB port, system communication cable |
| Cable Length | Typically 5–10 meters (varies by version) |
| Power Supply | Supplied via system connector (from robot controller) |
| Operating Temperature | 0°C to +45°C (32°F to 113°F) |
| Storage Temperature | -25°C to +70°C (-13°F to 158°F) |
| Humidity Range | 5% to 95%, non-condensing |
| Dimensions | 280 ×218 ×26.8 mm |
| Weight | 0.34 kg |
| Mounting Type | Handheld with wrist strap or holster |
| Compliance | CE, RoHS, ABB Industrial Standards |
Industry Applications
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Automotive Manufacturing: Robot programming for welding, sealing, painting, and assembly lines
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Electronics and Semiconductor: Precise manual control for micro-assembly and packaging
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Aerospace: Programming complex robot paths for drilling and riveting
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Metalworking and Machining: Robot coordination in CNC loading, grinding, and finishing
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Logistics and Material Handling: Real-time configuration of robotic palletizers and AGVs
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Plastics and Injection Molding: Manual and semi-automatic control of robot arms during maintenance
Product Advantages
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User-Friendly Interface: Simplifies programming and system management for all operator levels
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Integrated Safety: The 3-position enabling switch prevents accidental robot movements
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High Durability: Built to withstand shock, vibration, and long operation hours
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Full RobotWare Integration: Direct access to ABB software tools and configuration
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Mobility and Flexibility: Easily transportable with robust cable connection
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Essential for Commissioning: Enables fine-tuning and axis calibration during setup
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Supports Multilingual Interfaces: Ideal for international operations and global deployments
Frequently Asked Questions (FAQ)
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Q: What is the ABB DSQC643 used for?
A: It is a teach pendant/controller panel used to program, control, and monitor ABB robots via the IRC5 controller. -
Q: Is it compatible with all ABB robot controllers?
A: It is specifically designed for use with IRC5 controllers, not S4C or earlier models. -
Q: Can I jog robot axes using this pendant?
A: Yes, the DSQC643 allows manual jogging and position control for all robot axes. -
Q: What safety features are included?
A: It has a 3-position enabling switch to prevent unintentional movements during operation. -
Q: Can I transfer programs through USB?
A: Yes, the unit includes a USB interface for file transfer and backup. -
Q: Is this pendant field-replaceable?
A: Yes, it can be replaced in the field with minimal system downtime. -
Q: What is the screen type and size?
A: It includes a color LCD screen, approximately 6.5 to 8 inches, depending on revision. -
Q: Does the DSQC643 work with RobotWare?
A: Yes, it integrates seamlessly with ABB RobotWare software for programming and diagnostics. -
Q: What is the cable length?
A: Standard models include a 5–10 meter cable, but versions may vary. -
Q: Is this product still supported by ABB?
A: Yes, it is a current-generation accessory supported across most IRC5-based ABB robot models.
Related or Similar ABB Modules
| Model Number | Description |
|---|---|
| DSQC679 | Axis Drive Unit for ABB Robots with IRC5 |
| DSQC652 | Communication Interface Module for Ethernet/IP |
| DSQC663 | Axis Computer Board for IRC5 Systems |
| DSQC236G | Safety Board for Robot Controllers |
| DSQC539 | Profibus Interface Module |
| DSQC101 | CPU Board for Robot Controller S4 |
Popular ABB Robotics Modules (Same Brand)
| Model Number | Description |
|---|---|
| DSQC504 | Axis Controller Board for S4C Series |
| DSQC223 | Digital I/O Expansion Module |
| DSQC328 | Power Supply Unit for IRC5 |
| DSQC350 | Safety Relay Interface |
| DSQC601 | System Bus Communication Module |
| DSQC325 | Flash Memory Expansion Board |
