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Product Introduction
The ABB PD D500 A101 3BHE037649R0101 Control Board is a high-performance control and communication module designed for ABB’s industrial drive and process automation systems. This control board is a crucial element within ABB’s power electronics and distributed control architecture, managing real-time signal processing, communication, and coordination across multiple system modules.
Engineered with advanced microcontroller technology and multi-layer PCB design, the PD D500 A101 offers exceptional stability, high-speed data handling, and robust electrical protection. Its design follows ABB’s strict industrial standards, ensuring seamless integration into complex automation systems such as excitation control, motor drive control, and process regulation platforms.
The board is conformal coated to protect sensitive circuitry against moisture, contaminants, and corrosive environments. Its layout is optimized for minimal signal noise and superior electromagnetic compatibility (EMC), allowing reliable operation in harsh industrial conditions.
Technical Specifications
| Parameter | Description |
|---|---|
| Manufacturer | ABB |
| Model Number | PD D500 A101 3BHE037649R0101 |
| Product Type | Control Board |
| System Compatibility | ABB industrial drive systems, DCS, and excitation control |
| Primary Function | Signal processing, control logic, and data communication |
| Processor Type | 32-bit high-speed industrial microcontroller |
| Clock Frequency | 50 MHz |
| Memory | 1 MB Flash, 128 KB RAM |
| Power Supply | +5 VDC, ±15 VDC supplied via backplane |
| Power Consumption | Approx. 12 W |
| Analog Inputs | 16 configurable channels, 12-bit resolution |
| Analog Outputs | 8 channels, 12-bit resolution |
| Digital I/O | 32 channels (isolated) |
| Communication Interface | ABB high-speed serial bus / RS-485 compatible |
| Isolation Voltage | 1500 VDC between control and field circuits |
| Protection Features | ESD, surge, overvoltage, and polarity reversal protection |
| Coating Type | Acrylic conformal coating per MIL-I-46058C standard |
| Diagnostics | LED indicators for power, status, and fault |
| Operating Temperature | -25°C to +70°C |
| Storage Temperature | -40°C to +85°C |
| Humidity Range | 5%–95%, non-condensing |
| Vibration Resistance | 2 g, 10–500 Hz |
| Shock Resistance | 15 g, 11 ms half-sine |
| Mounting Type | Plug-in rack-mounted module |
| PCB Material | Multilayer FR4 epoxy glass laminate |
| Compliance Standards | CE, UL, RoHS, ISO 9001 certified |
| Dimensions | 185 × 120 × 25 mm |
| Weight | 0.6 kg |
Product Applications
The ABB PD D500 A101 3BHE037649R0101 Control Board is designed for precision control and monitoring in complex automation and power systems. It ensures high-speed communication and stable control logic for industrial applications that demand accuracy and reliability.
Typical applications include:
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Excitation Control Systems: Used for generator field regulation and voltage stabilization in power plants.
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Variable Speed Drives: Provides control logic for AC/DC drive systems, regulating torque and speed.
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Turbine and Generator Control: Coordinates turbine control functions and manages synchronization with grid systems.
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Industrial Automation: Interfaces with ABB’s distributed control systems (DCS) for coordinated process management.
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Oil, Gas, and Petrochemical Plants: Provides precise signal conditioning and reliable operation in corrosive and high-temperature environments.
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Marine and Offshore Applications: Used in propulsion control and auxiliary systems, offering high vibration resistance and environmental protection.
This board enables efficient, safe, and continuous operation of automation systems while minimizing downtime and maintenance requirements.
Product Advantages
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High Processing Capability: 32-bit microcontroller ensures fast control cycle execution and reliable operation.
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Superior Signal Integrity: Multilayer PCB design minimizes electrical noise and enhances communication precision.
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Environmental Resistance: Conformal coating protects components from humidity, dust, and chemical exposure.
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Robust Electrical Protection: Equipped with surge, ESD, and overvoltage protection for long-term reliability.
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Seamless System Integration: Fully compatible with ABB’s PD D-series architecture and communication standards.
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Enhanced Diagnostics: Built-in LEDs provide real-time operational and fault status monitoring.
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Stable Operation: Designed for wide temperature range and high vibration environments.
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Simplified Maintenance: Modular plug-in design allows for quick replacement and minimal downtime.
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Compliance and Safety: Meets international industrial standards for quality and reliability.
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Longevity and Efficiency: Optimized for continuous 24/7 industrial operation with high thermal stability.
FAQ
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What is the primary purpose of the ABB PD D500 A101 board?
It serves as a control and communication interface, managing logic processing and data flow in ABB’s drive and control systems. -
Which ABB systems are compatible with the PD D500 A101?
It is compatible with ABB’s DCS platforms, drive systems, and excitation control modules. -
What kind of processor is used in this board?
The PD D500 A101 uses a 32-bit industrial-grade microcontroller for high-speed control applications. -
Does this control board support both analog and digital signals?
Yes, it supports multiple analog and digital I/O channels for mixed-signal control. -
How does the board communicate with other modules?
It communicates via ABB’s proprietary high-speed serial communication bus or RS-485 compatible interfaces. -
What kind of protection mechanisms are built into the board?
It includes ESD, overvoltage, surge suppression, and reverse polarity protection. -
Is the board conformal coated for environmental durability?
Yes, it is coated with an acrylic conformal layer compliant with MIL-I-46058C standards. -
How is diagnostic information provided?
The board has onboard LED indicators for power, communication, and fault conditions. -
Can the PD D500 A101 be configured for custom control logic?
Yes, it supports configurable logic parameters depending on the system application. -
Is it compatible with earlier ABB PD D-series models?
Yes, it maintains backward compatibility with previous PD D-series boards, allowing system upgrades without major modifications.
Related or Equivalent Models (Same Series)
| Model Number | Description | Key Feature |
|---|---|---|
| PD D500 A102 3BHE037649R0102 | Control Board | Upgraded version with extended memory and diagnostics |
| PD D501 A01 3BHE037700R0101 | Logic Control Board | Improved digital I/O handling |
| PD D502 A01 3BHE037710R0101 | Communication Interface Module | Dual-channel data communication support |
| PD D503 A01 3BHE037720R0101 | Process Control Board | Optimized for turbine and generator regulation |
| PD D504 A01 3BHE037730R0101 | Analog Interface Module | High-precision signal conditioning |
| PD D505 A01 3BHE037740R0101 | Feedback Control Board | Designed for closed-loop feedback systems |
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| Model Number | Product Type | Main Function |
|---|---|---|
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| AO810V2 3BSE038415R1 | Analog Output Module | Provides analog current/voltage outputs |
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| CI854AK01 3BSE030220R1 | Communication Interface | PROFIBUS DP adapter for ABB DCS |
| SDCS-PIN-51 3BSE004939R1 | Control Interface Board | Interfaces ABB drive modules with external control systems |
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