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Product Introduction
The ABB PFCL201C20KN (3BSE027070R20) is a high-performance tension sensor designed for industrial force and load monitoring applications. Engineered with precision, it measures tensile forces with exceptional accuracy and stability, especially in applications where continuous force feedback is essential for control and quality assurance.
This tension sensor is a vital part of ABB’s Force Measurement portfolio and is often deployed in rolling mills, paper machines, metal processing lines, and strip tension control systems. The sensor incorporates strain-gauge technology and is housed in a rugged stainless steel enclosure that resists corrosion and mechanical shocks. Its design is optimized for easy integration into both new and existing ABB automation systems such as AC800M and System 800xA, ensuring seamless operation across industrial environments.
Product Specifications
| Parameter | Description |
|---|---|
| Product Name | PFCL201C20KN |
| Product ID | 3BSE027070R20 |
| Manufacturer | ABB |
| Product Type | Tension Sensor (Load Cell) |
| Maximum Load Capacity | 20 kN |
| Measurement Type | Tensile Force Measurement |
| Output Signal | mV/V (Strain Gauge Based Analog Output) |
| Nominal Sensitivity | ~2.0 mV/V |
| Excitation Voltage | 5–10 VDC |
| Accuracy | ≤ ±0.05% of Full Scale |
| Linearity | ≤ ±0.1% |
| Hysteresis | ≤ ±0.1% |
| Repeatability | ≤ ±0.03% |
| Material | Stainless Steel |
| Environmental Protection | IP65 |
| Temperature Range | -10°C to +70°C |
| Connection Type | 4- or 6-wire cable |
| Dimensions (L × W × H) | 150 x 120 x 90 mm |
| Weight | 1.5 kg |
| Mounting | Bolt-on, standard flange |
| Certifications | CE, RoHS compliant |
Applications
The ABB PFCL201C20KN tension sensor is suited for applications where precise tension control and monitoring are critical. Some of its most prominent uses include:
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Steel Rolling Mills – For tension control in cold or hot rolling lines
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Paper and Pulp Industry – Web tension monitoring in paper machines
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Aluminum and Copper Processing – Strip tension in foil manufacturing
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Wire Drawing Lines – Continuous monitoring of tensile force on wire spools
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Textile and Fabric Processing – For automated fabric tension feedback
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Packaging and Printing – To ensure consistent product quality in high-speed lines
Key Advantages
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High Precision: Offers exceptional accuracy in force measurement, enabling better process control.
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Durable Construction: Housed in stainless steel for corrosion resistance and longer life in harsh industrial environments.
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Compact and Versatile: Small footprint with multiple mounting options makes integration easy.
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Low Maintenance: Passive design with no moving parts reduces maintenance needs.
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Flexible Output: Compatible with standard strain-gauge signal processing hardware.
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Seamless ABB Integration: Designed for use with ABB’s automation systems like AC800M and System 800xA.
Frequently Asked Questions (FAQ)
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Q: What is the primary function of the ABB PFCL201C20KN?
A: It is used for measuring tensile forces in industrial process lines. -
Q: Can this sensor be used in outdoor environments?
A: Yes, it has an IP65 protection rating, making it suitable for harsh conditions. -
Q: What systems is this sensor compatible with?
A: It integrates well with ABB DCS systems like AC800M and 800xA. -
Q: Does the sensor require a separate amplifier or signal conditioner?
A: Yes, as it outputs in mV/V, it typically requires a signal amplifier. -
Q: What is the rated tension range for this sensor?
A: It is rated for up to 20 kN of tensile force. -
Q: Is calibration required before use?
A: Calibration is recommended during installation for precise results. -
Q: Can this tension sensor be used for compression forces?
A: No, it is specifically designed for tensile force measurements. -
Q: What kind of output cable does it use?
A: It uses a shielded 4- or 6-wire strain gauge cable. -
Q: Is this sensor suitable for dynamic (moving) applications?
A: Yes, it’s well-suited for dynamic tension monitoring. -
Q: Can I retrofit this sensor into an older machine?
A: Yes, its bolt-on design supports easy retrofitting into existing systems.
Related Models or Similar Series
| Model | Max Load Capacity | Measurement Type | Protection Rating | Output Signal |
|---|---|---|---|---|
| PFCL201C10KN | 10 kN | Tension | IP65 | mV/V |
| PFCL201C30KN | 30 kN | Tension | IP65 | mV/V |
| PFTL301E | Varies (up to 60 kN) | Strip Tension, Horizontal | IP66 | 4–20 mA |
| PFTL201C | Up to 40 kN | Vertical Tension | IP65 | mV/V |
| PFTL101A | Small-scale loads | Foil Tension Measurement | IP64 | mV/V |
| PFCL501 | High load (custom) | Roller Tension | IP67 | Analog / Digital |
Popular ABB Sensor or Automation Models
| Model | Type | Application | Output | Size (mm) | Weight |
|---|---|---|---|---|---|
| AI810 | Analog Input Module | Industrial DCS I/O | 4–20 mA | 120 × 100 × 40 | 0.30 kg |
| CI854AK01 | Communication Interface | PROFIBUS Integration | DP-V1 | 127 × 150 × 50 | 0.35 kg |
| PM864AK01 | CPU Controller | AC800M PLC Control | Ethernet | 127 × 150 × 50 | 0.40 kg |
| TU830V1 | Termination Unit | S800 I/O Systems | Field wiring | 122 × 119 × 69 | 0.25 kg |
| DI810 | Digital Input Module | DCS System Input | 24 VDC | 120 × 100 × 40 | 0.28 kg |
| CP620H | ABB Human Machine Interface | Operator Control Panels | Touch Display | 310 × 210 × 50 | 1.8 kg |
