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Product Overview
The ABB PFEA113-20 3BSE050092R20 Tension Sensor is a state-of-the-art, high-precision device engineered for reliable web tension measurement and control in industrial processes. As part of ABB’s advanced tension control product line, this sensor delivers accurate, stable, and fast feedback essential for continuous production environments where material quality and process consistency are critical.
The PFEA113-20 tension sensor is designed for seamless integration with ABB’s automation and control systems, providing precise real-time measurement for industries such as pulp and paper, printing, textiles, converting, packaging, and plastic film production. With its rugged construction, rapid response time, and broad application range, this sensor helps optimize operational efficiency, reduce material waste, and maintain product quality.
Key Features
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High-Accuracy Tension Measurement: Ensures reliable tension readings across a variety of industrial web handling applications.
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Fast Response Time: Suitable for high-speed production lines requiring immediate feedback.
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Industrial-Grade Construction: Built to withstand harsh environmental conditions, including moisture and contaminants.
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Seamless ABB System Integration: Fully compatible with ABB’s process automation platforms and control systems.
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Corrosion-Resistant Materials: Stainless steel design provides long-term durability in demanding environments.
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Flexible Installation Options: Compact design allows for easy mounting on different machine configurations.
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Wide Measurement Range: Supports various tension capacities for different materials and processes.
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Temperature and Humidity Resistant: Maintains measurement accuracy across a broad operating range.
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Minimal Maintenance Requirements: Robust design reduces downtime and operational disruptions.
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Certified for Global Use: Compliant with CE, RoHS, and other international standards.
Technical Specifications
Parameter | Description |
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Model | PFEA113-20 |
Part Number | 3BSE050092R20 |
Product Type | Tension Sensor |
Application | Web tension measurement and control |
Measurement Range | Application-specific, customizable for different processes |
Accuracy | ±0.5% of full scale |
Response Time | <5 milliseconds |
Output Signal | Analog (mV/V) or digital integration via ABB systems |
Material | Stainless Steel, corrosion-resistant |
Operating Temperature Range | -20°C to +70°C |
Storage Temperature Range | -40°C to +85°C |
Humidity Range | 5% to 95% non-condensing |
Protection Class | IP65 (dust-tight, splash-resistant) |
Certifications | CE, RoHS compliant |
Dimensions | 110 x 136 x 58 mm |
Weight | 0.6 kg |
Mounting | Bolt-on, frame-mounted installation |
Industry Applications
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Pulp and Paper Industry: Maintains precise web tension for optimal paper quality during production and converting processes.
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Printing and Packaging: Provides consistent tension control in label production, printing presses, and packaging machines.
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Textile Manufacturing: Controls fabric tension during weaving, dyeing, and finishing, enhancing product uniformity.
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Plastic Film Production: Ensures stable film tension during extrusion, coating, laminating, and slitting processes.
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Metal and Wire Processing: Measures tension in wire drawing, cable production, and sheet metal handling.
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Converting and Laminating: Essential for precise tension control in laminating, embossing, and spooling operations.
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Flexible Material Handling: Supports automotive, electronics, and other industries with delicate web materials.
Product Advantages
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Exceptional Measurement Precision: Provides stable, accurate tension readings, reducing material waste and improving quality.
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Rugged Design: Withstands tough industrial environments, minimizing downtime and maximizing reliability.
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High-Speed Compatibility: Fast response time enables use in dynamic production lines with rapid material movement.
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Easy Integration: Designed for smooth installation with ABB tension controllers and automation systems.
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Minimal Service Requirements: Industrial-grade components reduce maintenance needs.
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Versatile Application Range: Suitable for both light and heavy-duty tension control requirements.
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Environmental Resistance: Performs reliably under varying temperature and humidity conditions.
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Compact and Space-Saving: Allows for installation in tight spaces without compromising performance.
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Global Standards Compliance: CE and RoHS certifications ensure suitability for worldwide deployment.
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Supports Process Optimization: Contributes to improved operational efficiency and product consistency.
Frequently Asked Questions (FAQ)
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What is the main purpose of the ABB PFEA113-20 tension sensor?
It provides accurate, real-time tension measurement for web handling applications to ensure consistent material quality and process stability. -
Which ABB systems are compatible with the PFEA113-20?
The sensor integrates seamlessly with ABB tension controllers, automation systems, and process management platforms. -
What is the measurement range of the PFEA113-20?
The sensor’s measurement range is customizable based on specific material and process requirements. -
Can the PFEA113-20 be used in harsh environments?
Yes, its stainless steel construction and IP65 protection rating allow for reliable operation in challenging industrial settings. -
How fast is the response time?
The sensor offers a rapid response time of less than 5 milliseconds, ideal for high-speed production processes. -
Is the PFEA113-20 suitable for outdoor use?
While designed primarily for controlled industrial environments, its IP65 rating provides resistance to dust and water splashes. -
What output signals does the sensor provide?
It offers analog mV/V output and can be integrated digitally via ABB systems for advanced process control. -
How is the PFEA113-20 installed?
It features bolt-on, frame-mounted installation, suitable for various machine configurations. -
Does the sensor require frequent maintenance?
No, its durable design ensures minimal maintenance and long service life. -
Is the PFEA113-20 compliant with international standards?
Yes, it meets CE, RoHS, and other global certifications for industrial use.
Related Models
Model | Description |
---|---|
PFEA111-65 | Tension sensor for standard applications with robust performance. |
PFEA112-20 | Tension electronic controller for real-time feedback and adjustment. |
PFEA113-21 | Enhanced version of the PFEA113-20 with extended measurement capabilities. |
PFEA114-20 | Compact tension sensor designed for light material applications. |
PFEA113-22 | High-capacity tension sensor for heavy-duty processes. |
PFEA113-25 | Ruggedized sensor model for harsh environmental conditions. |
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