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Product Introduction
The ABB PFSK163 3BSE016323R3 is a high-performance Real-Time Accelerator Module designed to enhance data processing, timing precision, and computational throughput in ABB’s Symphony Plus and System 800xA control systems. It functions as a hardware co-processor that significantly offloads time-critical tasks from the central CPU, ensuring real-time responsiveness in complex process automation and high-demand control environments.
This module is essential where deterministic control and ultra-low latency are required, such as in turbine regulation, emergency shutdown systems, and synchronized process loops. With its robust design and dedicated real-time instruction handling, the PFSK163 reduces processing delays and optimizes system performance.
Packaged in a compact, easily integrable form, the PFSK163 is built to withstand industrial conditions while delivering consistent performance, long lifecycle, and low maintenance overhead.
Product Specifications
Parameter | Details |
---|---|
Product Name | PFSK163 Real-Time Accelerator Module |
Part Number | 3BSE016323R3 |
Manufacturer | ABB |
Primary Function | Real-time data processing acceleration for control systems |
System Compatibility | Symphony Plus, System 800xA |
Architecture | Embedded DSP/FPGA for real-time processing |
Clock Speed | Up to 400 MHz |
Memory | On-board RAM and Flash for fast access and task storage |
Communication Interface | High-speed backplane bus |
I/O Support | Works with I/O modules via control system interface |
Power Supply | 24 V DC nominal |
Current Consumption | 600 mA (typical) |
Protection | Overcurrent, thermal shutdown, EMI shielding |
Operating Temperature | -20°C to +60°C |
Storage Temperature | -40°C to +85°C |
Relative Humidity | 5% to 95% non-condensing |
Mounting Type | Rack-mounted or chassis slot integration |
Diagnostics | On-board status LEDs and system-level error reporting |
Certifications | CE, RoHS, IEC 61131 compliant |
Dimensions (L × W × H) | 150 x 100 x 50 mm |
Weight | 0.65 kg |
Product Applications
The ABB PFSK163 module is purpose-built for applications where response time and deterministic control are critical. It is widely used across:
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Power Generation: In gas, steam, and hydroelectric plants, the PFSK163 manages real-time control loops for turbines, governors, and safety systems.
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Petrochemical Industry: Accelerates logic execution for continuous processes and batch reaction control requiring strict timing coordination.
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Emergency Shutdown Systems (ESD): Provides deterministic timing for safety logic and event-triggered shutdown mechanisms.
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Advanced Process Control (APC): Enhances throughput for model predictive control (MPC) and real-time analytics.
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Synchronized Motor Control: Supports high-speed motor control applications with ultra-low jitter requirements.
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SCADA and DCS Expansion: Used to scale out computational resources within large ABB automation frameworks.
Product Advantages
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Real-Time Performance:
Ensures low-latency, deterministic processing for mission-critical operations. -
High Integration:
Seamlessly integrates with ABB platforms, minimizing setup complexity and engineering time. -
Dedicated Processing Resources:
Offloads specific tasks from the CPU, increasing overall system stability and speed. -
Compact and Durable:
Space-efficient design suitable for rack and panel installations; built to endure harsh conditions. -
Advanced Diagnostics:
Offers real-time status monitoring and fault tracing through LED indicators and system-level alerts. -
Lifecycle Optimization:
Designed for long-term use with a high mean time between failures (MTBF), reducing total cost of ownership.
Frequently Asked Questions (FAQ)
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What is the core purpose of the PFSK163 module?
It accelerates real-time computations by offloading critical processing from the main controller. -
Can this module be installed in any ABB system?
It is specifically designed for Symphony Plus and 800xA platforms and should be used within those systems. -
Does it support both analog and digital signal processing?
Indirectly—while it doesn’t process I/O directly, it accelerates control logic that handles I/O via controllers. -
What benefits does it provide compared to standard CPU modules?
It handles time-critical functions more efficiently, allowing the CPU to manage broader tasks without bottlenecks. -
Is the PFSK163 hot-swappable?
No, it should only be inserted or removed when the system is powered down, following ABB’s installation guidelines. -
How is it maintained?
Routine visual inspections and firmware updates when available are typically sufficient. -
What diagnostics are available?
LED indicators for power, fault, and activity, along with integrated system reporting in 800xA. -
Can this module fail independently?
Yes, and it is designed to fail-safe—control will revert to CPU-based execution if the accelerator is unavailable. -
Does it support firmware upgrades?
Yes, firmware can be updated through the control system’s engineering interface. -
Is redundancy possible with this module?
In high-availability configurations, dual PFSK163 modules can be configured for failover scenarios.
Related Models from the Same Series or Functional Family
Model | Description | Dimensions (mm) | Weight |
---|---|---|---|
PFSK160 | Real-time field signal processor module | 155×100×25 | 225 g |
PFSK161 | Dual-core accelerator for high-speed control | 160×105×25 | 235 g |
PFSK162 | Compact signal concentrator with logic acceleration | 150×95×22 | 210 g |
PFSK164 | Diagnostic and timing accelerator module | 160×100×25 | 240 g |
PFSK165 | I/O accelerator for SCADA interface boards | 150×100×22 | 220 g |
PFSK166 | FPGA-enhanced processing extension module | 165×110×25 | 250 g |
Popular ABB Models from the Same Brand
Model | Description | Application Area | Weight |
---|---|---|---|
CI854AK01 | PROFIBUS DP communication module | Communication integration | 180 g |
PM864AK01 | High-speed CPU for AC800M systems | Distributed control systems | 350 g |
AI810 | 8-channel analog input module | Field instrumentation input | 190 g |
DI840 | 16-channel digital input module | Digital field signal acquisition | 185 g |
TU810V1 | Termination unit for I/O modules | Control cabinet wiring | 160 g |
DO880 | 16-channel digital output module with diagnostics | Actuator/signal output | 200 g |