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Product Overview
The ABB PFTL101A-0.5KN 3BSE004160R1 Load Cell is a high-precision force transducer designed for accurate measurement of mechanical tension and compression forces in demanding industrial environments. This load cell is part of ABB’s trusted family of force measurement products, offering robust construction, reliable performance, and high accuracy for continuous operation in harsh conditions.
With a rated capacity of 0.5 kN, the PFTL101A-0.5KN model is widely used in force measurement applications such as tension control in rolling mills, web tension monitoring, press force feedback, and other industrial processes where precise load monitoring is critical to ensure system stability, product quality, and operational safety.
Key Features
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High-accuracy load measurement up to 0.5 kN (500 N)
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Compact, rugged design suitable for industrial environments
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Designed for both tension and compression force measurement
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Stainless steel construction for corrosion resistance and long service life
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Integrated overload protection to prevent sensor damage
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High immunity to electrical noise and environmental influences
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Compatible with ABB force measurement systems and third-party controllers
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Suitable for continuous operation under harsh conditions
Technical Specifications
| Parameter | Description |
|---|---|
| Model Number | PFTL101A-0.5KN 3BSE004160R1 |
| Product Type | Load Cell / Force Transducer |
| Rated Capacity | 0.5 kN (500 N) |
| Measurement Type | Tension and Compression |
| Output Signal | mV/V Standard Output |
| Accuracy Class | High Precision (Typical ≤ 0.05% Full Scale) |
| Overload Capacity | 150% of Rated Capacity |
| Construction Material | Stainless Steel Housing |
| Electrical Connection | Shielded Cable with Connector |
| Operating Temperature Range | -20°C to +70°C (-4°F to +158°F) |
| Storage Temperature Range | -40°C to +85°C (-40°F to +185°F) |
| Protection Class | IP65 Standard (Higher protection available on request) |
| Compliance | CE Certified, RoHS Compliant |
| Dimensions | 180 × 100 × 80mm |
| Weight | 1.5 kg |
Product Applications
The ABB PFTL101A-0.5KN 3BSE004160R1 Load Cell is designed for reliable, high-accuracy force measurement in a wide range of industrial processes, including:
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Rolling Mills: Web tension monitoring and control in metal, paper, and textile production
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Press Machines: Real-time press force monitoring for quality assurance
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Material Testing Equipment: Force measurement during tensile, compression, and bending tests
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Automation and Robotics: Load feedback for precision positioning and movement control
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Packaging Machinery: Tension monitoring in film, foil, and flexible packaging lines
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Industrial Weighing Systems: Integration into weighing platforms for force measurement applications
The load cell enables enhanced process control, improved product quality, and operational safety by providing precise, reliable feedback of mechanical forces acting on equipment or structures.
Product Advantages
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High Precision Measurement: Ensures reliable tension and compression force monitoring in critical applications
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Rugged Stainless Steel Design: Offers long-term durability and resistance to harsh industrial environments
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Compact Form Factor: Easy to integrate into confined installation spaces or existing machinery
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Overload Protection: Protects the sensor from accidental mechanical overloading
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Wide Compatibility: Interfaces with ABB systems and standard industrial controllers
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Stable Performance: Maintains accuracy under electrical noise, temperature fluctuations, and mechanical stress
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Field-Proven Reliability: Trusted by industries worldwide for force measurement in continuous processes
Frequently Asked Questions (FAQ)
1. What is the rated capacity of this load cell?
The rated capacity is 0.5 kN (500 Newtons) for both tension and compression force measurement.
2. Can this load cell measure both tensile and compressive forces?
Yes, it is designed to accurately measure both tension and compression forces.
3. What environments is the load cell suitable for?
It is ideal for harsh industrial environments, including applications with exposure to moisture, vibration, and temperature variations.
4. What is the construction material of the load cell?
The load cell housing is made from corrosion-resistant stainless steel for durability.
5. Does the load cell provide electrical isolation?
Yes, it features shielded cable connections to minimize electrical noise and ensure signal integrity.
6. Can the load cell handle overload conditions?
Yes, it offers 150% overload capacity to prevent sensor damage during unexpected mechanical loads.
7. Is this load cell compatible with third-party equipment?
While optimized for ABB systems, it can interface with standard force measurement equipment and controllers.
8. How accurate is the load cell?
It provides high precision, typically with an accuracy of ≤ 0.05% of the full-scale measurement.
9. What type of output signal does the load cell provide?
It provides a standard millivolt-per-volt (mV/V) analog output signal for force feedback.
10. Can the load cell operate in extreme temperatures?
Yes, it operates reliably between -20°C and +70°C, with a storage temperature range down to -40°C.
Related Models
| Model Number | Description |
|---|---|
| PFTL101A-1KN 3BSE004161R1 | Load Cell with 1 kN Rated Capacity |
| PFTL101A-2KN 3BSE004162R1 | Load Cell with 2 kN Rated Capacity |
| PFTL101A-5KN 3BSE004163R1 | Load Cell with 5 kN Rated Capacity |
| PFTL101A-10KN 3BSE004164R1 | High-Capacity Load Cell for 10 kN Applications |
| PFTL101B-0.5KN 3BSE004165R1 | Compact Load Cell with Integrated Amplifier |
| PFTL101B-1KN 3BSE004166R1 | Enhanced Load Cell with Amplified Output |
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