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Product Introduction
The ABB PP825A (3BSE042240R3) is a high-performance industrial touch screen panel, part of ABB’s Panel 800 operator panel series. This robust Human-Machine Interface (HMI) is designed for demanding industrial environments, enabling intuitive, real-time process visualization and control. Engineered with a powerful processor, bright TFT display, and comprehensive communication interfaces, the PP825A simplifies automation management across a wide range of industries.
The unit is fully compatible with ABB’s Control Builder and 800xA systems, enabling seamless integration into ABB’s automation ecosystem. Its rugged construction, ease of configuration, and responsive capacitive touch interface make it an ideal solution for both new installations and modernization projects.
Technical Specifications
| Parameter | Value |
|---|---|
| Product Name | ABB PP825A Touch Screen Panel |
| Order Code | 3BSE042240R3 |
| Series | Panel 800 |
| Display Type | TFT LCD, 16.7 million colors |
| Screen Size | 15.4 inches |
| Resolution | 1024 × 768 (XGA) |
| Touch Technology | Resistive analog touch screen |
| Processor | ARM-based processor |
| Memory | 64 MB RAM, 64 MB Flash |
| Operating System | Windows CE-based embedded OS |
| Interfaces | 2 × Ethernet (RJ45), 2 × USB Host, 1 × RS232, 1 × RS485, 1 × CAN |
| Supported Protocols | Modbus TCP, OPC, ABB-specific protocols, Ethernet/IP |
| Input Voltage | 24 VDC |
| Operating Temperature | 0°C to +50°C |
| Storage Temperature | -20°C to +70°C |
| Humidity | 10–90% RH, non-condensing |
| Cooling | Fanless, convection cooled |
| Certifications | CE, UL, cULus, RoHS compliant |
| Mounting Type | Panel mounting |
| Front Panel Protection | IP65 (front), IP20 (rear) |
| Dimensions (W × H × D) | 202 x 152 x 6 mm |
| Weight | 0.9 kg |
Applications
The ABB PP825A is tailored for industrial HMI applications where operator interaction, real-time process feedback, and remote diagnostics are critical. Common use cases include:
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Factory Automation – Line control, status visualization, recipe management
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Power and Utilities – Monitoring substations, SCADA front-end interfaces
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Water and Wastewater Treatment – Pump and flow control dashboards
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Oil and Gas – Process status, pressure/temperature visualization, fault logs
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Chemical and Pharmaceutical – Batch processing panels, safety alerts
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Food and Beverage – Touch panel control for mixing, packaging, and labeling systems
The device supports flexible deployment across manufacturing lines, control rooms, operator stations, and cabinet panels.
Product Advantages
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High-Resolution Display
The 1024×768 XGA display delivers crisp, clear visuals for detailed SCADA or HMI graphics. -
Multiple Communication Ports
With RS232, RS485, USB, CAN, and dual Ethernet ports, it accommodates a wide range of protocols and devices. -
Rugged Industrial Design
Built for 24/7 operation in industrial environments, it withstands vibrations, temperature swings, and dust exposure. -
Fanless Cooling System
The convection-cooled design reduces mechanical failure risks and extends device longevity. -
Fast Installation and Setup
Panel cutout-friendly dimensions and plug-and-play interfacing streamline integration and deployment. -
Seamless ABB System Integration
Native compatibility with ABB AC 800M and Control Builder systems enhances system coherence and engineering efficiency. -
Touch-Friendly Interface
The resistive touchscreen is highly responsive and suitable for use with gloves in industrial settings. -
Energy Efficient
Operates on 24 VDC with low power consumption, suitable for energy-conscious designs. -
Secure Operation
Includes password protection and configurable user roles for system security. -
Longevity and Support
Backed by ABB’s industrial-grade product lifecycle and global service infrastructure.
Frequently Asked Questions (FAQ)
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Q: What is the display resolution of the PP825A?
A: The PP825A offers 1024×768 XGA resolution on a 15.4-inch display. -
Q: Does it support Modbus TCP communication?
A: Yes, Modbus TCP is fully supported along with other common industrial protocols. -
Q: Can it be used with gloves?
A: Yes, the resistive touch screen allows use with gloved hands, ideal for industrial use. -
Q: Is the front panel water-resistant?
A: The front panel is rated IP65, protecting against water splashes and dust ingress. -
Q: Can the unit be mounted outdoors?
A: It’s designed for indoor use, but can be used in enclosures rated for outdoor conditions. -
Q: What software is used for configuration?
A: ABB Panel Builder 800 or compatible HMI engineering tools. -
Q: Is the PP825A compatible with ABB’s AC 800M controllers?
A: Yes, it is fully compatible with AC 800M and integrates well within the System 800xA platform. -
Q: How is the unit powered?
A: It operates on a 24 VDC power supply. -
Q: Does it support USB devices?
A: Yes, it has two USB host ports for peripherals like keyboards or USB drives. -
Q: Is firmware upgradable?
A: Yes, firmware updates can be applied via USB or network connection.
Related Models (Same Series or Functional Range)
| Model | Screen Size | Resolution | Touch Type | Key Features |
|---|---|---|---|---|
| PP820A | 10.4 inches | 800 × 600 | Resistive | Compact design, basic control panels |
| PP826A | 12.1 inches | 800 × 600 | Resistive | Enhanced I/O, fanless cooling |
| PP835A | 15 inches | 1024 × 768 | Capacitive | High-end panel for visual-rich HMIs |
| PP841A | 19 inches | 1280 × 1024 | Resistive | Large display, ideal for overview panels |
| PP874A | 15 inches | 1024 × 768 | Multi-touch | Multi-protocol support, wide format |
| CP620 | 12.1 inches | 1024 × 768 | Capacitive | HMI + control hybrid unit |
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|---|---|---|
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