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Product Overview
The ABB PPD113 3BHE023584R2334 is a high-reliability control module designed for use within the ABB AC800 series of distributed control systems (DCS). This advanced module functions as a key controller or processor, facilitating deterministic communication, real-time process execution, and data handling across a variety of industrial environments.
Developed to meet the rigorous demands of process industries, the PPD113 module plays a central role in coordinating control loops, managing fieldbus communication, and interfacing with I/O modules, operator workstations, and higher-level supervisory systems. Engineered for robustness and fault tolerance, the module is ideal for both standalone and redundant control configurations.
Key Features
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Part of the ABB AC800M/AC800F control family
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Supports real-time process control and logic execution
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Integrated communication interfaces for fieldbus protocols
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High-speed data processing with deterministic performance
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Supports redundant system architectures for high availability
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Designed to work with ABB’s Control Builder and System 800xA platforms
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Hot-swap capable in redundant configurations
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Built-in diagnostics and fault-tolerant features
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Operates in harsh industrial environments
Technical Specifications
| Specification | Details |
|---|---|
| Product Type | AC800 Control Module |
| Model Number | PPD113 |
| Part Number | 3BHE023584R2334 |
| Series | AC800 |
| Function | Central control and communication processor |
| Processor | Embedded industrial-grade CPU |
| Memory | RAM/Flash (size varies by revision; typically 32–64 MB RAM) |
| Supported Protocols | PROFIBUS DP, Ethernet, Modbus, ControlNet, etc. |
| Interfaces | Ethernet ports, serial communication (RS-232/485), fieldbus ports |
| Redundancy Support | Yes, fully redundant with backup CPU |
| Operating System | Real-time ABB control kernel |
| Configuration Software | ABB Control Builder / 800xA |
| Diagnostics | Self-monitoring with event and fault logging |
| Operating Temperature | 0°C to +60°C |
| Storage Temperature | -40°C to +85°C |
| Humidity | 5% to 95% non-condensing |
| Power Supply | Typically 24 VDC (redundant supply possible) |
| Power Consumption | Approx. 8–12 W |
| Dimensions | 125 x 60 x 120 mm |
| Weight | 0.8 kg |
| Mounting Type | DIN rail or panel mount within system cabinet |
| EMC Compliance | EN 61000-6-2, EN 61000-6-4 |
| RoHS Compliance | Yes |
| Certifications | CE, UL, CSA |
Industry Applications
The ABB PPD113 Control Module is a versatile control platform used in many sectors requiring precision automation and real-time process management:
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Oil & Gas – Pipeline control, compressor stations, refining operations
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Power Generation – Turbine regulation, boiler control, auxiliary systems
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Chemicals & Petrochemicals – Reactor control, batch automation, safety systems
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Water & Wastewater Treatment – Pump sequencing, treatment plant automation
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Metals & Mining – Furnace and conveyor belt control, ore processing
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Pulp & Paper – Machine direction control, drying section regulation
Product Advantages
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Reliable real-time control for mission-critical automation systems
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Seamlessly integrates with ABB’s 800xA for total plant automation
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Modular design allows for scalability in small to large plant configurations
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Long lifecycle support for system longevity and investment protection
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Enables redundant CPU architectures to maximize uptime
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Comprehensive diagnostics streamline troubleshooting and maintenance
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Fully compatible with wide range of I/O and communication modules
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Built to operate in rugged and electrically noisy environments
Frequently Asked Questions (FAQ)
1. What is the function of the PPD113 module?
It serves as the main controller in an AC800 DCS, managing process logic, I/O communication, and data exchange.
2. Is the module programmable?
Yes, using ABB Control Builder or System 800xA engineering tools.
3. Can the PPD113 be used in a redundant setup?
Yes, it supports CPU redundancy to improve fault tolerance and system availability.
4. What communication protocols are supported?
Common protocols include PROFIBUS DP, Modbus RTU/TCP, Ethernet/IP, and others.
5. Is it hot-swappable?
In redundant configurations, one module can be swapped while the other continues operation.
6. What type of memory does it have?
It includes RAM for logic execution and flash memory for firmware and configuration.
7. How is the module mounted?
Via DIN rail or panel mounting inside the ABB system cabinet.
8. Is it compatible with legacy ABB systems?
Yes, it integrates with various existing ABB automation and drive platforms.
9. How is the system diagnosed or monitored?
Using 800xA’s diagnostics tools and on-module fault indicators.
10. Where can I find firmware or technical documentation?
All documentation and updates are available through ABB’s official support portal or authorized ABB service providers.
Related ABB Control Modules
| Model | Description |
|---|---|
| PPD103 | Entry-level control module for AC800 systems |
| PPD512A101 | High-speed CPU unit for 800xA DCS |
| PM864A | Powerful CPU for ABB AC800M controllers |
| CI854AK01 | PROFIBUS DP communication interface module |
| PM861 | CPU module with extended processing capacity |
| PM866 | Advanced controller for large process automation setups |
Popular ABB Automation & I/O Components
| Model | Description |
|---|---|
| AI810 | Analog Input Module (4–20 mA) |
| DO810 | Digital Output Module (24 VDC, 16 channels) |
| TU810V1 | Termination Unit for S800 I/O |
| DI810 | Digital Input Module (24 VDC, 16 channels) |
| AO810 | Analog Output Module |
| CI840A | Communication Interface Module for S800 |
