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Product Introduction
The ABB PPD113 B03 R2060 3BHE023584R2060 AC800 Control Module is a high-performance industrial control component designed for use in ABB’s AC800 series distributed control systems (DCS). It functions as an intelligent processing unit that coordinates multiple control tasks, communication processes, and signal management functions in real time.
Engineered for precision and reliability, this module combines advanced microprocessor architecture with ABB’s proprietary control firmware, providing excellent speed, stability, and fault tolerance in mission-critical industrial environments. The PPD113 B03 R2060 supports multi-channel I/O processing, communication with field devices, and real-time process automation through standard ABB communication buses.
Its robust design and conformal-coated circuit board allow it to operate reliably under harsh industrial conditions, including temperature extremes, humidity, vibration, and electrical noise. The module is widely used in process control, power generation, chemical automation, and heavy industry. It supports both standalone and redundant configurations, ensuring continuous plant operation with minimal downtime.
Technical Specifications
| Parameter | Description |
|---|---|
| Manufacturer | ABB |
| Model Number | PPD113 B03 R2060 3BHE023584R2060 |
| Product Type | AC800 Control Module |
| System Compatibility | ABB AC800M and related DCS platforms |
| Processor Type | High-speed 32-bit industrial microcontroller |
| Clock Frequency | 100 MHz |
| Memory | 4 MB Flash, 512 KB RAM |
| Input Channels | 16 analog, 32 digital inputs |
| Output Channels | 16 analog, 32 digital outputs |
| Communication Interfaces | Ethernet, RS-485, Modbus, PROFIBUS, ABB proprietary bus |
| Bus Speed | Up to 12 Mbps (PROFIBUS) |
| Control Functionality | PID control, logic sequencing, and data acquisition |
| Power Supply Voltage | +24 VDC (±10%) |
| Power Consumption | 18 W (nominal) |
| Isolation Voltage | 1500 VDC between logic and I/O |
| Protection Features | ESD protection, overvoltage, short circuit, reverse polarity |
| Diagnostics | Built-in self-test, LED indicators for power, communication, and fault |
| PCB Protection | Conformal coating (humidity and dust resistant) |
| Operating Temperature | -25°C to +70°C |
| Storage Temperature | -40°C to +85°C |
| Humidity Range | 5%–95% non-condensing |
| Cooling Method | Natural convection |
| Mounting Type | Rack-mounted or DIN-rail mount |
| Material | High-grade FR4 multi-layer PCB |
| Certifications | CE, UL, RoHS, ISO 9001 |
| Dimensions | 450 x 100 x 150 mm |
| Weight | 2.8 kg |
Product Applications
The ABB PPD113 B03 R2060 Control Module is a versatile and essential component within the AC800 series, used for real-time process automation and system coordination across a wide range of industrial fields. Its ability to manage analog, digital, and communication interfaces simultaneously makes it an ideal control platform for distributed environments.
Typical applications include:
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Power Generation Systems: Used in turbine and generator control for precise load management and process synchronization.
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Chemical and Petrochemical Plants: Coordinates control loops, chemical dosing, and reactor process automation.
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Metallurgical and Steel Plants: Monitors temperature, pressure, and conveyor automation sequences.
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Pulp and Paper Industry: Ensures stable control of paper machines and continuous process lines.
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Marine and Offshore Automation: Provides stable and vibration-resistant control in ship and offshore applications.
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Oil and Gas Production: Used for drilling, pumping, and refining system automation under harsh conditions.
With its modular design and intelligent communication capability, the PPD113 B03 R2060 delivers fast, deterministic response and high availability in both centralized and distributed control architectures.
Product Advantages
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High-Speed Processing: Equipped with a 32-bit processor for rapid control logic execution and data handling.
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Robust Communication Options: Supports Ethernet, Modbus, PROFIBUS, and ABB proprietary protocols.
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Advanced Control Features: Built-in PID control and adaptive process management algorithms.
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Wide Environmental Tolerance: Operates reliably under extreme temperature and humidity conditions.
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Superior Protection: Integrated ESD, short-circuit, and reverse polarity protection.
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Flexible Configuration: Scalable I/O options for various industrial system requirements.
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Self-Diagnostic Capability: Continuous system monitoring and LED fault indication.
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Industrial-Grade Design: Conformal-coated PCB ensures resistance to dust and corrosion.
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High Reliability: Designed for 24/7 continuous operation in critical process systems.
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Easy Maintenance: Modular plug-in structure allows quick replacement and reduced downtime.
FAQ
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What is the main purpose of the ABB PPD113 B03 R2060 module?
It serves as a central processing and communication unit within ABB’s AC800 control systems, managing signal processing, logic control, and field communication. -
Which ABB systems are compatible with this control module?
It is fully compatible with ABB AC800M, AC800PEC, and related DCS platforms. -
Does the module support both analog and digital I/O?
Yes, it includes multiple analog and digital inputs and outputs for flexible signal management. -
How does the module handle communication with field devices?
It supports Ethernet, PROFIBUS, RS-485, and Modbus interfaces for reliable and fast data transmission. -
What kind of control algorithms are integrated?
The module includes standard and adaptive PID control, logic sequencing, and feedback-based process control. -
Is the PPD113 B03 R2060 suitable for redundant configurations?
Yes, it supports redundancy to ensure system reliability and uninterrupted operation. -
What protection features are included in this module?
It includes ESD protection, overvoltage suppression, reverse polarity, and short-circuit safeguards. -
How does it ensure operational reliability in harsh environments?
The conformal coating and robust PCB design protect against temperature, vibration, and moisture. -
Does it support remote diagnostics and configuration?
Yes, it can be remotely monitored and configured through ABB’s engineering tools over Ethernet or fieldbus. -
What is the standard power requirement for this module?
It operates on a +24 VDC supply with approximately 18 W nominal power consumption.
Related or Equivalent Models (Same Series)
| Model Number | Description | Key Feature |
|---|---|---|
| PPD113 B01 R2030 3BHE023584R2030 | AC800 Control Module | Standard control module for small DCS applications |
| PPD113 B02 R2050 3BHE023584R2050 | Control Board | Enhanced signal processing for multi-loop control |
| PPD114 A01 3BHE023586R0101 | Controller Board | Fast response for advanced automation systems |
| PPD115 A02 3BHE017628R0002 | Control Module | Redundant design for high availability systems |
| PPD116 B01 3BHE025760R0101 | Process Control Board | Optimized for continuous industrial process control |
| PPD117 B03 3BHE026640R0303 | Interface Controller | Extended communication capabilities with field devices |
Popular ABB Models (Same Brand)
| Model Number | Product Type | Main Function |
|---|---|---|
| PM864AK01 3BSE018161R1 | CPU Controller | Main control processor for AC800M systems |
| DI810 3BSE008508R1 | Digital Input Module | Captures binary field signals |
| DO810 3BSE008510R1 | Digital Output Module | Drives actuators and relays |
| AI810 3BSE008516R1 | Analog Input Module | Measures process parameters with precision |
| CI854AK01 3BSE030220R1 | Communication Interface | PROFIBUS DP connectivity for ABB DCS systems |
| SDCS-PIN-51 3BSE004939R1 | Interface Board | Communication link between drives and control systems |
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