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Product Overview
The ABB PU513V2 3BSE013034R1 is a high-performance real-time accelerator board used in distributed control systems, designed to enhance the computational power of ABB’s control environments. It acts as a hardware co-processor that provides rapid data processing, fast I/O response, and real-time execution support, making it an essential component in mission-critical automation systems.
This board is typically used in conjunction with AC 800M or similar process controllers, handling intensive control loops, real-time interlocking, and time-sensitive calculations without burdening the main processor. Its form factor and thermal design are optimized for industrial mounting in control cabinets.
Built to operate reliably under industrial conditions, the PU513V2 provides long-term stability and is supported within ABB’s lifecycle management framework, ensuring compatibility with legacy systems as well as scalability for future upgrades.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model Name | PU513V2 |
| Order Code | 3BSE013034R1 |
| Brand | ABB |
| Product Type | Real-Time Accelerator Board |
| Function | Real-time data processing and execution acceleration |
| Processor Type | Embedded co-processing unit |
| Interface | Backplane connection to main CPU/module |
| Memory | Embedded static RAM and flash for fast data access |
| Compatibility | AC 800M Series, ABB Freelance, and Symphony Plus |
| Mounting Method | Horizontal rack/card slot |
| Operating Temperature | 0°C to +55°C |
| Storage Temperature | -25°C to +70°C |
| Protection Rating | Installed internally in enclosed systems |
| Power Supply | Supplied via backplane |
| Dimensions | 127 × 51 × 330 mm |
| Weight | 0.38 kg |
Applications
Industrial Process Control
The PU513V2 is used in high-speed control loops for chemical, refining, and petrochemical plants where precise timing and synchronization are required.
Power Generation and Distribution
Supports automation tasks in power plants and substations including load balancing, breaker control, and grid interlock systems.
Pulp and Paper Industry
Used to handle fast calculations and real-time adjustments in paper tension, speed, and drying temperature processes.
Oil and Gas Automation
Provides deterministic performance in wellhead control, gas compression, and emergency shutdown systems.
Pharmaceutical Production
Supports validation-critical environments requiring repeatable, real-time data acquisition and processing for compliance.
Metals and Mining
Used in conveyor control, blast furnace monitoring, and mill automation requiring rapid response and rugged reliability.
Advantages
-
Real-Time Processing Power
Designed to offload heavy computations from the main controller for high-priority, time-sensitive tasks. -
Seamless Integration
Fully compatible with ABB’s control system architecture including AC 800M, Freelance, and Symphony Plus. -
Extended Temperature Range
Operates reliably in harsh conditions, making it ideal for field deployments in demanding sectors. -
Long Lifecycle Support
Backed by ABB’s industrial product longevity roadmap, ensuring service continuity and spares availability. -
Compact Design
Slim profile allows easy insertion into existing controller racks without added cooling or redesigns. -
High Reliability
Industrial-grade components and redundant path handling deliver maximum uptime in continuous operations.
Frequently Asked Questions (FAQ)
Q1: What does the PU513V2 board do in a control system?
A1: It accelerates real-time control tasks by offloading processing from the main CPU, ensuring faster execution.
Q2: Which ABB systems is it compatible with?
A2: It supports ABB’s AC 800M, Freelance, and Symphony Plus systems.
Q3: Can the board be used as a standalone device?
A3: No, it must be installed in a system backplane alongside other control modules.
Q4: Is firmware upgrade possible for this board?
A4: Yes, firmware updates can be applied via the system engineering software during commissioning.
Q5: What kind of data does it process?
A5: It handles I/O processing, control loop calculations, and time-critical logic operations.
Q6: Does it require additional power supply?
A6: No, it draws power from the system backplane through standard slot connections.
Q7: How is it physically installed?
A7: It is inserted into a rack slot or card frame inside the controller unit.
Q8: Can it be hot-swapped?
A8: No, the system must be powered down before inserting or removing the module.
Q9: What is the typical response time improvement?
A9: System performance can improve by several milliseconds depending on load and application complexity.
Q10: Is it supported in system diagnostics?
A10: Yes, ABB’s system tools can monitor its status and performance metrics in real time.
Related Models (Same Series or Functionality)
| Model | Description | Function | Weight | Dimensions |
|---|---|---|---|---|
| PU514 | Real-time accelerator with extended I/O support | Advanced I/O processing | 0.39 kg | 127 × 51 × 330 mm |
| PU515 | Enhanced logic execution board | Complex control logic | 0.41 kg | 127 × 51 × 330 mm |
| PM861 | ABB AC 800M CPU | Process controller | 0.45 kg | 186 × 50 × 250 mm |
| PM864A | High-speed AC 800M processor | Advanced CPU unit | 0.47 kg | 186 × 50 × 250 mm |
| CI862 | Communication interface module | PROFIBUS communication | 0.42 kg | 135 × 50 × 200 mm |
| TP830 | Termination panel for high-speed modules | Terminal interface | 0.32 kg | 120 × 40 × 180 mm |
Popular ABB Models (Same Brand)
| Model | Description | Function | Weight | Dimensions |
|---|---|---|---|---|
| AI810 | Analog input module (8 channels) | Input acquisition | 1.0 kg | 120 × 100 × 35 mm |
| DO820 | Digital output module (16 channels) | Output interface | 1.1 kg | 120 × 100 × 35 mm |
| CI854A | PROFIBUS-DP communication interface | Network gateway | 1.2 kg | 180 × 120 × 40 mm |
| PM865 | High-speed CPU for AC 800M | Process control unit | 1.9 kg | 230 × 180 × 50 mm |
| TU848 | Extended termination unit | Field wiring base | 0.85 kg | 140 × 100 × 50 mm |
| CI856 | Redundant S800 I/O communication interface | Communication module | 1.5 kg | 185 × 125 × 45 mm |
