Excellent PLC
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Product Introduction
The ABB SDCS-CON-2B (3ADT309600R0012) is a control board used primarily in ABB’s DC drive systems, particularly for the DCS500 and DCS600 series. This module plays a critical role in controlling the power electronics and interfacing with other drive control components. It serves as a central processing and communication unit, ensuring smooth and precise performance of the drive system. Designed with high reliability, industrial-grade components, and robust construction, the SDCS-CON-2B offers dependable operation even under demanding environmental and load conditions.
It is commonly used in applications where variable speed control of DC motors is essential, such as metal processing, paper mills, cranes, and other heavy-duty industrial systems.
Product Features and Advantages
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High Compatibility: Specifically engineered for ABB’s DCS500/DCS600 series, ensuring seamless integration.
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Robust Design: Built with industrial-grade materials for enhanced durability and operational life.
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Efficient Communication: Facilitates effective control and data exchange between subsystems.
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Compact Form Factor: Saves space in control cabinets, making installation easier in tight environments.
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Easy Replacement: Modular design allows fast maintenance and replacement with minimal system downtime.
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Long Product Life Cycle: Proven in the field with high reliability, reducing total cost of ownership.
Technical Specifications
| Parameter | Value |
|---|---|
| Model Number | SDCS-CON-2B |
| ABB Part Number | 3ADT309600R0012 |
| Product Type | Control Board for DC Drives |
| Compatible Drives | DCS500, DCS600 |
| Supply Voltage | 24 VDC (typical, from control circuit) |
| Communication Ports | Fiber optic, serial |
| Dimensions | 300 x 156 x 30mm |
| Weight | 0.113kg |
| Mounting Method | Screw-mounted into the drive unit |
| Operating Temperature | 0°C to +55°C |
| Storage Temperature | -40°C to +70°C |
| Humidity Tolerance | 5%–95%, non-condensing |
| Certifications | CE, RoHS compliant |
Applications
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Steel and Rolling Mills: For variable DC motor control in rolling and forming lines.
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Paper and Pulp Mills: Used in unwinders, rewinders, and pressing operations.
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Marine and Offshore Equipment: Ensures reliable DC drive control under harsh conditions.
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Mining and Material Handling: Used in hoists, conveyors, and crushers requiring controlled torque.
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Cranes and Elevators: For precise speed regulation and motor protection.
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Test Stands and Industrial Simulators: Where custom drive profiles are needed.
Installation Instructions
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Power Down System: Ensure the main power to the drive is fully disconnected.
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Access the Drive Cabinet: Open the access panel of the DCS500/DCS600 series drive.
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Locate Control Slot: Find the dedicated slot for the SDCS-CON-2B.
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Secure the Board: Align the connectors and mount the board using screws.
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Check Connections: Ensure all communication and power terminals are connected firmly.
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Power Up and Configure: Reconnect power and configure the board through the drive interface or commissioning software.
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Testing: Run system diagnostics to verify correct operation and communication.
10 Frequently Asked Questions (FAQs)
Q1: What does the SDCS-CON-2B board control in a DCS drive system?
A1: It manages internal communication, control logic, and interfacing with peripheral I/O for the DCS500/DCS600 series drives.
Q2: Can this board be used in non-ABB drives?
A2: No, it is specifically designed for ABB’s DCS500 and DCS600 models and is not compatible with third-party systems.
Q3: How do I know if the SDCS-CON-2B board is faulty?
A3: Fault indications can include drive communication errors, drive not starting, or alarms in the diagnostic log.
Q4: Is the board hot-swappable?
A4: No. Power must be turned off before installing or replacing this board.
Q5: What tools are needed for installation?
A5: Standard screwdrivers and an anti-static wrist strap are sufficient for safe handling and mounting.
Q6: How long is the typical service life of this board?
A6: Under normal conditions, it can function reliably for over 5+ years.
Q7: Can firmware on this board be updated?
A7: Yes, but it must be performed through authorized ABB service tools and personnel.
Q8: What environmental conditions must be met?
A8: Install in clean, dry, temperature-controlled enclosures within the 0°C to +55°C range.
Q9: Is there any LED status indicator on the board?
A9: Yes, status LEDs indicate communication activity and fault status.
Q10: Is the module certified for industrial compliance?
A10: Yes, it meets CE, UL, CSA, and RoHS standards.
Related Models (Same Series or Functionally Similar)
| Model | Description | Application |
|---|---|---|
| SDCS-CON-2C | Enhanced control board | DCS500 upgrade |
| SDCS-CON-3 | Higher performance variant | DCS600 advanced |
| SDCS-PIN-41 | Pulse encoder input module | Motor speed feedback |
| SDCS-PIN-51 | Additional digital I/O board | Signal expansion |
| SDCS-PIN-01 | General-purpose interface board | System integration |
| SDCS-IOB-21 | Input/output board | Custom I/O needs |
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|---|---|---|---|---|
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| ABB DP820 | Pulse counter input module | 150 x 130 x 40 | 0.4 | 24 VDC |
