Excellent PLC
| Company Information | ||||||||
| [email protected] | ||||||||
| Mobile | +8613666033393 | |||||||
| +8613666033393 | ||||||||
| 13666033393 | ||||||||
| Add | Room 1004, No. 62 Xiangxiu Li, Siming District, Xiamen City, Fujian Province, China | |||||||
Product Introduction
The ABB SDCS-CON-3A, part number 3ADT312000R0001, is a highly reliable control board developed for ABB’s DCS500 and DCS600 DC drive systems. As a central control unit, it plays a crucial role in signal processing, system coordination, and communication within the DC drive’s operational environment.
This board handles analog and digital I/O interfaces, monitoring, and logic execution, while facilitating seamless communication with feedback devices and external controllers. Designed for long-term industrial use, the SDCS-CON-3A features robust hardware and software integration, making it a trusted solution in demanding applications such as metals, mining, pulp & paper, and marine.
The board provides precise speed and torque control, advanced diagnostic capabilities, and compatibility with ABB’s engineering tools, offering a stable foundation for high-performance motor drive systems.
Product Specifications
| Parameter | Details |
|---|---|
| Model | SDCS-CON-3A |
| Part Number | 3ADT312000R0001 |
| Manufacturer | ABB |
| Drive Series | DCS500 / DCS600 |
| Product Type | Control Board / Central Control Unit |
| Primary Function | Handles control logic, I/O signals, and drive coordination |
| Input Voltage | Powered through drive’s internal bus |
| Communication Interfaces | RS-232, RS-485, Analog I/O, Digital I/O |
| LED Indicators | Yes, for operational status and fault diagnostics |
| Processor | Embedded microcontroller with real-time control functions |
| Firmware Upgradable | Yes |
| Mounting Style | Plug-in PCB (direct insertion into drive chassis) |
| Cooling Method | Passive, via chassis air circulation |
| Operating Temperature | 0°C to +55°C |
| Storage Temperature | -25°C to +70°C |
| Humidity | 5% to 95% RH, non-condensing |
| Dimensions (H × W × D) | 250 x 200 x 20 mm |
| Weight | 0.336 kg |
| Certifications | CE, RoHS compliant |
| Protection Features | Conformal coating, surge-tolerant components |
Product Applications
The ABB SDCS-CON-3A (3ADT312000R0001) control board is essential in automation systems where DC motor control is critical. It is widely implemented in:
-
Steel and Metal Rolling Mills
For managing variable speed motors in high-torque applications such as rolling stands and coil handling systems. -
Pulp and Paper Industry
Ensures accurate web tension and speed control in paper machines, coaters, and winders. -
Mining and Material Handling
Used in conveyor drives, hoists, and crushers, providing robust control under extreme load conditions. -
Marine and Offshore Operations
Supports propulsion and winch drives with reliable redundancy and control stability. -
Power Testing Systems
Integrated in test benches for motors, generators, and turbines requiring dynamic control feedback. -
Cement and Building Materials
Controls heavy-duty mixers, kilns, and grinding mills with precision DC drive performance.
Product Advantages
-
Full Compatibility with DCS Drive Systems
Designed specifically for ABB DCS500 and DCS600, ensuring seamless hardware and software integration. -
Advanced Diagnostics
Built-in LEDs and drive fault reporting simplify maintenance and reduce system downtime. -
Robust Control Processing
Handles real-time control tasks with high processing speed and reliability. -
Compact and Modular Design
Easily replaceable in the field without needing full drive dismantling. -
Industrial-Grade Durability
Conformal coating and solid-state components enhance performance in industrial environments. -
Supports Multiple Interfaces
Integrates analog, digital, and serial communications for a wide range of automation setups. -
Long Lifecycle
Engineered for long-term use with minimal degradation, lowering total cost of ownership. -
Firmware Updatable
Keeps the control logic adaptable to system upgrades or new application requirements.
Frequently Asked Questions (FAQ)
1. What is the main function of the SDCS-CON-3A (3ADT312000R0001)?
It serves as the central logic and communication controller for ABB DCS500/600 drive systems.
2. Can this board be used in DCS800 systems?
No, it is only compatible with the DCS500 and DCS600 series. DCS800 systems require different control architecture.
3. How is the board powered?
It receives power through the internal DC bus of the drive and doesn’t require external supply.
4. Is the firmware user-upgradable?
Yes, firmware can be updated using ABB’s DriveWindow or equivalent software tools.
5. What’s the difference between 3ADT220120R0003 and 3ADT312000R0001?
They are hardware revisions of the same control board, with minor component or compatibility differences. Always match with your drive version.
6. Are there integrated diagnostic tools?
Yes, the board includes status LEDs and communicates faults to the drive system for easy troubleshooting.
7. Does it require programming after replacement?
Configuration data needs to be downloaded from the drive or uploaded from a backup.
8. Can the board handle analog signals?
Yes, it supports analog inputs and outputs as part of its control interface.
9. How do I protect the board during handling?
Use proper ESD protection, and handle by edges. Avoid exposure to moisture and dust.
10. How does the board handle internal fault detection?
It constantly monitors CPU health, I/O signal consistency, and communication links. Any fault triggers a drive fault status with a corresponding code.
Related Models from the Same Series
| Model | Description | Series | Function |
|---|---|---|---|
| SDCS-CON-2A | Legacy Control Board | DCS500 | Main control interface |
| SDCS-PIN-51 | Pulse Encoder Interface Module | DCS500/600 | Speed feedback connection |
| SDCS-COM-81 | Communication Extension Module | DCS Series | Serial/Fieldbus communication |
| SDCS-POW-1 | Internal Power Supply Module | DCS500/600 | Power distribution |
| SDCS-FEX-1 | Field Exciter Control Board | DCS500/600 | Excitation system control |
| SDCS-PIN-41 | Pulse Interface for Feedback Systems | DCS500 | Encoder/Pulse input |
Popular ABB Industrial Automation Modules
| Model | Description | Product Type | Application |
|---|---|---|---|
| PM864AK01 | AC 800M Controller CPU | CPU Module | Process Automation |
| CI854AK01 | PROFIBUS-DP Communication Module | Communication Interface | Fieldbus Integration |
| TU830V1 | Extended Temperature Terminal Unit | Base Unit | S800 I/O Integration |
| ACS880-01-145A-5 | High-performance Drive | Variable Frequency Drive | Motor Control Systems |
| DSQC652 | Axis Control Board for Robotics | Motion Controller | ABB IRC5 Robots |
| REF615C | Feeder Protection Relay | Protective Relay | Electrical Distribution Grids |
