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Product Introduction
The ABB SDCS-CON-3A-COAT (part number 3ADT312000R1) is a coated control board module designed for use in ABB’s DCS (Direct Current Drive System) series, particularly compatible with the DCS500 and DCS600 family of drives. Engineered for robust performance in industrial environments, this module facilitates the management of control and communication functions within the drive system. The conformal coating offers additional protection against moisture, dust, and corrosive agents, making it ideal for harsh operating conditions.
This control board acts as the central interface between user commands, drive logic, and feedback systems, ensuring efficient and reliable DC motor operation.
Product Features and Advantages
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Conformal Coated Design
The “COAT” version provides enhanced protection from humidity, dust, and industrial contaminants, extending lifespan in aggressive environments. -
Optimized for ABB DCS Drives
Fully compatible with DCS500 and DCS600 series, ensuring seamless integration without additional configuration. -
Reliable Signal Processing
Ensures precise and stable control of motor speed, current, and torque through advanced digital signal processing. -
Improved System Diagnostics
Integrated fault diagnostics and status LEDs allow quicker troubleshooting and maintenance. -
Long Service Life
Built using high-quality industrial-grade components designed for long operational lifespans and minimal downtime. -
Compact and Replaceable
Designed for easy installation and replacement, minimizing system downtime during maintenance or upgrades.
Technical Specifications
Parameter | Description |
---|---|
Product Name | SDCS-CON-3A-COAT |
Part Number | 3ADT312000R1 |
Product Type | Control Board Module |
Compatible Series | ABB DCS500 / DCS600 DC Drive Systems |
Protective Coating | Yes (Conformal Coated) |
Operating Voltage | Supplied internally by drive system |
Storage Temperature Range | -25°C to +70°C |
Operating Temperature Range | 0°C to +55°C |
Humidity Tolerance | 5% to 95% non-condensing |
Mounting Type | PCB Mount (Modular Slot-In) |
Communication Interfaces | Internal ABB backplane bus |
Dimensions (L x W x H) | 120 × 90 × 45 mm |
Weight | 0.5 kg |
Certification | CE, RoHS compliant |
Product Applications
The ABB SDCS-CON-3A-COAT module is used across various industries where DC drive systems are employed, including:
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Steel and Metal Processing Plants
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Paper and Pulp Mills
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Cement Manufacturing Facilities
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Mining and Excavation Equipment
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Marine Propulsion Systems
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Test Benches for Industrial Motors
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Cranes and Hoists requiring accurate speed control
Its robust performance under tough industrial conditions makes it especially suitable for applications with variable temperature and high humidity levels.
Compatible/Supporting Models
The SDCS-CON-3A-COAT is typically paired with or used in conjunction with:
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ABB DCS500 and DCS600 Power Modules
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SDCS-IOE-2 Input/Output Extension Board
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SDCS-POW-4 Power Supply Module
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SDCS-UPS-1 UPS Buffer Board
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SDCS-PIN-3 Encoder Interface Board
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SDCS-FEX-2 Fiber Optic Communication Module
Installation Instructions
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Ensure Drive Power is Disconnected
Always isolate the drive system from power sources before handling internal modules. -
Use Proper ESD Protection
Static discharge can damage sensitive circuits; use wrist straps or antistatic mats. -
Insert Module into Correct Slot
Align the SDCS-CON-3A-COAT with the designated slot on the DCS controller baseboard and insert firmly. -
Secure Connections
Check and secure all backplane and connector interfaces. -
Power Up and Test
After installation, power up the system and verify functionality through diagnostics. -
Update Firmware or Parameters (if needed)
Use ABB DriveWindow software or operator panel to verify correct configuration.
6 Related or Same-Series Models
Model | Description | Coating | Compatible Series | Weight |
---|---|---|---|---|
SDCS-CON-2B | Control board with older layout | No | DCS500/DCS600 | 0.43 kg |
SDCS-CON-3B | Enhanced version of CON-2B | No | DCS600 | 0.44 kg |
SDCS-CON-4 | Higher revision control module | No | DCS600 | 0.45 kg |
SDCS-CON-3A | Same as 3A-COAT but uncoated | No | DCS500 | 0.44 kg |
SDCS-PIN-3 | Pulse encoder interface module | Yes | DCS500/DCS600 | 0.25 kg |
SDCS-IOE-2 | Input/Output Extension board | Yes | DCS Drives | 0.35 kg |
6 Popular ABB Models (Same Brand)
Model Number | Product Type | Compatible Series | Dimensions (mm) | Weight |
---|---|---|---|---|
PM861AK01 | AC 800M CPU Module | 800xA | 185 × 214 × 65 | 0.48 kg |
PM864A | High-Performance CPU | 800xA | 185 × 214 × 65 | 0.52 kg |
SDCS-PIN-3 | Encoder Interface Board | DCS | 150 × 110 × 20 | 0.25 kg |
SDCS-IOE-2 | I/O Expansion Module | DCS | 160 × 125 × 22 | 0.35 kg |
3BSE008516R1 CI854A | Communication Interface | Freelance/Digi | 130 × 85 × 25 | 0.30 kg |
CI853K01 | PROFIBUS DP-V1 Module | 800xA | 150 × 110 × 30 | 0.35 kg |
Frequently Asked Questions (FAQ)
Q1: What is the difference between SDCS-CON-3A and SDCS-CON-3A-COAT?
A1: The COAT version has a conformal protective layer applied to guard against dust and moisture, suitable for harsh environments.
Q2: Is this module hot-swappable?
A2: No, it must be installed while the system is fully powered down.
Q3: Can SDCS-CON-3A-COAT be used with all DCS500 drives?
A3: It is compatible with most DCS500 drives, but exact compatibility depends on firmware and revision.
Q4: How can I verify if the module is functioning properly after installation?
A4: Use ABB diagnostic tools or DriveWindow software to check status indicators and signal flow.
Q5: Does ABB still manufacture the SDCS-CON-3A-COAT?
A5: While still available, it is nearing the mature phase; check with ABB for current availability or refurbishments.
Q6: Is special software required to configure this module?
A6: Basic configuration can be done through the drive panel or ABB DriveWindow PC software.
Q7: What is the recommended storage environment for this module?
A7: Store in a clean, dry area between -25°C and +70°C with antistatic protection.
Q8: Are there known failure modes for this module?
A8: Most failures are related to extreme humidity or static discharge; the coated version significantly reduces these risks.
Q9: Can I replace this module with an uncoated version?
A9: Technically yes, but it is not recommended in humid or dusty conditions.
Q10: How long is the average service life of SDCS-CON-3A-COAT?
A10: With proper use, it can function reliably for 5+ years in industrial environments.