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Product Introduction
The ABB SDCS-FEX-2A (Part Number: 3ADT311500R1) is a DC speed regulator excitation module developed for integration with ABB’s DCS500 drive systems. As part of the SDCS (Speed Drive Control System) family, this excitation module plays a vital role in regulating the field current of DC motors, providing precise control over motor speed and torque across a wide range of industrial applications.
This excitation module ensures that the motor’s magnetic field is optimized dynamically in real time, enabling smooth transitions in acceleration and deceleration, reliable field weakening, and consistent performance under load changes. Built for industrial-grade use, the SDCS-FEX-2A provides robust electrical isolation, high-speed feedback processing, and seamless compatibility with ABB’s DC drive ecosystem.
Technical Specifications
Parameter | Specification |
---|---|
Product Name | SDCS-FEX-2A |
Part Number | 3ADT311500R1 |
Function | Excitation Module for DC Speed Regulator |
Series | SDCS Series |
Compatible Drive Systems | DCS500, DCS600 |
Excitation Voltage | Up to 500 VDC |
Excitation Current | Up to 20 A (depending on configuration) |
Control Type | Closed-loop field current regulation |
Feedback Type | Voltage and current feedback (analog) |
Interface | Fiber optic link to main control board |
Communication Protocol | Internal ABB system bus |
Input Power Supply | Provided internally by DCS drive system |
Operating Temperature | -10°C to +55°C |
Storage Temperature | -25°C to +70°C |
Humidity Tolerance | 5% – 95%, non-condensing |
Mounting Type | Plug-in board |
Cooling Method | Natural convection (drive-assisted cooling) |
Protection Features | Overvoltage, overcurrent, thermal, and field loss protection |
Dimensions (L × W × H) | 95 x 63 x 241 mm |
Weight | 0.3 kg |
Certifications | CE, RoHS, complies with IEC/EN 61131-2 |
Applications
The ABB SDCS-FEX-2A module is purpose-built for industrial automation systems where DC motor field excitation is required. It is deployed across a variety of critical applications, including:
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Steel and Metal Processing Plants: For high-torque rolling mills requiring constant and dynamic torque regulation
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Pulp and Paper Machinery: Ensuring steady motor control during large paper roll transitions
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Mining Equipment: Used in winches, hoists, and conveyors operating in rugged conditions
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Marine Drives: For propulsion systems and cranes using DC motors
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Cranes and Elevators: Supporting smooth field weakening and speed control
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Power Generation Facilities: In applications involving excitation control of rotating machines
The FEX-2A delivers stable and safe field excitation, ensuring optimal motor performance, especially during frequent starts, stops, or load fluctuations.
Product Advantages
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Precision Control: Offers closed-loop regulation of field current, enhancing motor responsiveness and torque control.
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Seamless Integration: Designed specifically for ABB’s DCS500 series, ensuring electrical and communication compatibility.
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Fast Dynamic Response: Field current adjusts within milliseconds, enabling real-time motor behavior adaptation.
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Rugged Design: Withstands harsh industrial environments with wide operating temperature and humidity ranges.
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Enhanced Safety: Multiple onboard protections prevent damage due to field loss, overheating, or power anomalies.
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Maintenance-Friendly: Modular plug-in design allows for quick replacements and easy diagnostics.
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Efficient Energy Use: Optimizes excitation levels, reducing unnecessary power usage during idle or low-load operations.
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Long Product Lifecycle: Engineered to support ABB’s commitment to long-term industrial system reliability.
Frequently Asked Questions (FAQ)
1. What does the SDCS-FEX-2A module do?
It regulates the excitation (field current) of DC motors, ensuring optimal magnetic field strength for speed and torque control.
2. Is the FEX-2A interchangeable with FEX-2?
While similar, the FEX-2A may include hardware or firmware updates. Always verify compatibility based on part numbers.
3. Which ABB drives are compatible with this module?
It is primarily designed for ABB DCS500 drives, with extended compatibility for some DCS600 systems.
4. Does it support field weakening?
Yes, the module supports controlled field weakening for applications requiring high-speed motor operation.
5. How is the module powered?
It draws power internally from the ABB drive system; no external power supply is needed.
6. Can the module be used in regenerative applications?
Yes, it supports excitation management during regenerative braking operations.
7. How fast can it react to excitation changes?
Typical response time is under 1 ms, enabling smooth dynamic transitions.
8. What kind of protection features are included?
It includes overvoltage, overcurrent, thermal shutdown, and field loss detection.
9. Is this module user-configurable?
Configuration is typically managed through the DCS500 drive interface or connected automation system.
10. Is this product CE and RoHS certified?
Yes, it complies with all major international standards including CE and RoHS directives.
Related Models (Same Series or Function)
Model | Description | Drive Compatibility | Function |
---|---|---|---|
SDCS-FEX-1 | Excitation controller module (earlier version) | DCS500 | Field excitation control |
SDCS-FEX-2 | Standard excitation regulator | DCS500, DCS600 | Field current regulation |
SDCS-DSL-4 | Serial communication board | DCS500, ACS600 | Serial data communication |
SDCS-IOB-21 | Digital/Analog I/O expansion module | DCS500 | I/O signal extension |
SDCS-COM-8 | CAN bus interface module | DCS500, ACS800 | Communication interface |
SDCS-CON-2 | Control connector interface board | DCS500 | Internal signal routing |
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