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Product Introduction
The ABB SDCS-FEX-32B (Part Number: 3ADT312400R1002) is a high-performance DC speed regulator excitation module used in ABB’s DCS family of DC drives — specifically designed for DCS500 and DCS600 systems. It is the successor and enhanced version of earlier FEX modules (like FEX-2A and FEX-32A), bringing improved control logic, refined fault tolerance, and seamless plug-and-play compatibility.
This module serves a crucial function: it regulates the excitation (field) current of DC motors, which is essential for controlling speed, torque, and dynamic responsiveness during motor operation. It is widely adopted in heavy industries where precision, safety, and efficiency are non-negotiable. Whether in a rolling mill, paper press, or marine propulsion system, the SDCS-FEX-32B guarantees reliable, regulated performance.
Technical Specifications
| Parameter | Details |
|---|---|
| Product Name | SDCS-FEX-32B |
| Part Number | 3ADT312400R1002 |
| Product Type | DC Speed Regulator Excitation Module |
| Compatible Drive Systems | DCS500, DCS600 |
| Main Function | Closed-loop excitation current control |
| Excitation Voltage | Up to 500 VDC |
| Excitation Current | Up to 20 A (system dependent) |
| Control Method | Feedback-based (closed-loop) |
| Input Power Supply | Internal from ABB drive system |
| Communication Interface | Internal fiber optic connection |
| Response Time | < 1 ms |
| Self-Diagnostics | Yes (fault monitoring and reporting) |
| Operating Temperature Range | -10°C to +55°C |
| Storage Temperature Range | -25°C to +70°C |
| Humidity Range | 5%–95%, non-condensing |
| Mounting Style | Plug-in modular board |
| Cooling Method | Natural convection + system airflow |
| Certifications | CE, RoHS, EN 61131-2 compliant |
| Dimensions (L × W × H) | 205 x 110 x 30 mm |
| Weight | 0.2 kg |
Applications
The ABB SDCS-FEX-32B is purpose-built for precision motor control in complex DC drive environments. It is employed across sectors where variable speed and consistent torque are critical for productivity and safety. Common application fields include:
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Steel and Metal Manufacturing: Precision in rolling mills, coilers, and straighteners.
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Paper and Printing Plants: Stable excitation in high-speed presses and winders.
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Mining and Bulk Handling: Managing conveyor drives, crushers, and hoisting mechanisms.
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Marine & Offshore Platforms: Field control in propulsion and lifting DC motor systems.
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Energy Sector (Power Plants): Excitation for synchronous machines and dynamic braking systems.
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Elevator & Hoist Systems: Controlled acceleration/deceleration via field weakening techniques.
The SDCS-FEX-32B excels in high-reliability environments where DC drives operate continuously and under load variation.
Product Advantages
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Fast Dynamic Response: Sub-millisecond reaction to feedback signals for precise excitation regulation.
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Enhanced Reliability: Reinforced protection against overcurrent, field loss, overvoltage, and overtemperature.
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Optimized for ABB Systems: Native compatibility ensures seamless integration and quick commissioning.
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Compact Modular Design: Easy to install, service, and replace with minimal downtime.
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Built-in Diagnostics: Onboard monitoring and alarm features assist with predictive maintenance.
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Industrial Grade Durability: Operates effectively under temperature, dust, and humidity extremes.
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Reduced Energy Waste: Smart regulation of field current avoids unnecessary power draw.
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Field Weakening Support: Allows high-speed motor operation without compromising stability.
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Future-Proof Compatibility: Developed to comply with ABB’s ongoing DCS platform standards.
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Backed by ABB Global Support: Long-term service, parts availability, and technical assistance.
Frequently Asked Questions (FAQ)
1. What is the SDCS-FEX-32B designed for?
It is designed to regulate the excitation (field) current of DC motors within ABB DCS drive systems.
2. Which drives are compatible with this module?
It works with ABB DCS500 and DCS600 drive systems.
3. What is the main difference between FEX-32B and FEX-32A?
The FEX-32B offers improved diagnostic features, faster response, and broader compliance with updated system firmware.
4. Does it support field weakening for high-speed motor operations?
Yes, it provides controlled field weakening which is essential for operating motors above base speed.
5. Can I replace this module without reprogramming the entire drive?
Yes, it is plug-and-play, but parameter checks are recommended during replacement.
6. Is it CE and RoHS certified?
Yes, it complies with CE marking and RoHS environmental standards.
7. How does it communicate with the main controller?
Via ABB internal fiber optic links, ensuring high-speed and interference-free data transmission.
8. Does it come with built-in protection features?
Yes. It includes overvoltage, overcurrent, thermal protection, and loss-of-field safeguards.
9. What maintenance is required?
Minimal. Periodic drive-level diagnostics are sufficient to monitor its health.
10. What happens if this module fails during operation?
The system will log a fault, disable field output, and alert the operator through the control panel or PLC interface.
Related Models (Same Series or Functional Category)
| Model | Description | Drive Compatibility | Function |
|---|---|---|---|
| SDCS-FEX-2A | Excitation control module (previous gen) | DCS500 | Basic field current regulation |
| SDCS-FEX-32A | Enhanced excitation module | DCS500, DCS600 | Closed-loop field control |
| SDCS-FEX-1 | Early excitation unit | DCS500 | Basic excitation regulation |
| SDCS-FEX-32 | Frequency converter/excitation module | DCS500, DCS600 | Signal + excitation handling |
| SDCS-DSL-4 | Serial communication module | DCS500, ACS600 | Drive communication interface |
| SDCS-COM-8 | CANopen communication board | DCS500 | Fieldbus connectivity |
Popular ABB Models (Same Brand – Other Functional Areas)
| Model | Module Type | Primary Use | Weight |
|---|---|---|---|
| PM864AK01 | CPU Module (AC800M) | Main control unit for automation | 0.28 kg |
| CI854AK01 | PROFIBUS Communication Module | PLC and DCS communication | 0.30 kg |
| AI810 | Analog Input Module | 8-channel analog signal processing | 0.18 kg |
| TU810V1 | I/O Terminal Base | Mounting platform for S800 modules | 0.25 kg |
| 07KT98 GJR5253100R3260 | Communication Processor | PLC/DCS data management | 0.35 kg |
| CP651 | Operator Interface Panel | Touch-based industrial HMI | 2.5 kg |
