Excellent PLC
Product Overview — ABB SS823 3BSE038226R1
The ABB SS823 (Part No. 3BSE038226R1) is an industrial I/O communication module that forms part of ABB’s Symphony Plus and Freelance DCS systems. It serves as a key component for communication between field devices and control systems. Designed for robustness, high-speed communication, and easy integration into existing ABB automation infrastructure, this module is widely used in energy, utility, and process industries.
The SS823 provides a reliable connection interface that supports multiple I/O configurations, making it highly adaptable in distributed control systems. It is typically used as a redundant communication interface or as a system communication backbone in complex installations.
Key Features & Advantages
-
High Reliability: Engineered for 24/7 industrial operations, offering robust performance even under harsh environmental conditions.
-
Hot Swappable: Can be replaced without shutting down the system, reducing downtime and improving maintenance efficiency.
-
Redundant Communication: Supports redundancy configurations for high system availability.
-
Seamless Integration: Optimized for ABB’s Freelance and Symphony Plus control systems with plug-and-play compatibility.
-
Compact Design: Space-saving DIN-rail mountable form factor.
-
Long Lifecycle Support: Backed by ABB’s long-term product availability and support policies.
Technical Specifications
| Parameter | Value |
|---|---|
| Model Number | SS823 |
| Part Number | 3BSE038226R1 |
| Product Type | Communication Interface Module |
| System Compatibility | ABB Symphony Plus, Freelance DCS |
| Communication Ports | Redundant serial/network interfaces |
| Mounting Type | DIN-rail |
| Operating Voltage | 24 V DC (nominal) |
| Power Consumption | 5 W |
| Operating Temperature Range | -20°C to +60°C |
| Storage Temperature Range | -40°C to +85°C |
| Relative Humidity | 5% to 95%, non-condensing |
| EMC Compliance | IEC 61000 standards |
| Protection Class | IP20 |
| Dimensions | 145 × 132× 116mm |
| Weight | 0.87 kg |
| Certification | CE, RoHS, UL |
Applications
-
Power Plants: Integration into ABB Symphony Plus systems for control and communication with distributed equipment.
-
Oil & Gas: Interface between field sensors and centralized control units.
-
Water Treatment Plants: Reliable data exchange in harsh operating environments.
-
Chemical Processing: Used in continuous processing automation with redundant control loops.
-
Pulp and Paper: Robust control architecture for legacy system upgrades.
-
OEM Solutions: As part of embedded automation for ABB’s integrated OEM systems.
Installation Guidelines
-
Mounting: Install the SS823 module on a standard DIN rail in a control cabinet. Ensure proper ventilation.
-
Wiring: Connect power supply and communication lines according to ABB’s wiring diagram. Always use shielded cables.
-
Redundancy Configuration: For redundant operation, install a pair of SS823 modules and configure them via the DCS system tools.
-
Commissioning: Use ABB’s engineering tools such as Control Builder or Composer for configuration and diagnostics.
-
Firmware: Ensure the module firmware is updated to match system compatibility requirements.
-
Grounding: Properly ground the module to minimize noise and prevent damage from surges.
Frequently Asked Questions (FAQ)
Q1: What systems is the SS823 module compatible with?
A1: It is fully compatible with ABB Symphony Plus and Freelance DCS systems.
Q2: Can the SS823 be hot-swapped during operation?
A2: Yes, it supports hot swapping, which helps avoid system downtime during maintenance.
Q3: Is the SS823 module suitable for high-humidity environments?
A3: Yes, it operates in up to 95% relative humidity, non-condensing.
Q4: What is the typical weight of the SS823 module?
A4: It weighs 0.87 kg.
Q5: How is redundancy achieved using SS823?
A5: Redundancy is achieved by installing dual SS823 modules configured through the control system.
Q6: Does the SS823 require special tools for configuration?
A6: Configuration is done using ABB’s standard software tools such as Control Builder or Composer.
Q7: What certifications does this module carry?
A7: It is certified with CE, RoHS, and UL compliance.
Q8: What is the power requirement for this module?
A8: It typically consumes around 5 watts at 24 V DC.
Q9: Can I use the SS823 with older ABB systems?
A9: Yes, it is backward compatible with many legacy ABB control systems.
Q10: How often should the SS823 firmware be updated?
A10: Firmware updates should be applied according to ABB’s maintenance schedule or when integrating with new systems.
Recommended Related Models (Same Series or Function)
| Model | Part Number | Description |
|---|---|---|
| SS822 | 3BSE018173R1 | I/O Module Interface for Freelance DCS |
| SS825 | 3BSE047459R1 | Redundant System Bus Communication |
| CI854AK01 | 3BSE030220R1 | Profibus Communication Interface |
| CI867K01 | 3BSE043660R1 | PROFINET Communication Interface |
| TU849 | 3BSE042558R1 | Compact Module Termination Unit |
| AI820 | 3BSE008546R1 | Analog Input Module, 4–20mA |
Top ABB Modules in High Demand (Same Brand)
| Model | Part Number | Description |
|---|---|---|
| CI854AK01 | 3BSE030220R1 | Profibus-DP Interface Module |
| PM864AK01 | 3BSE050198R1 | AC 800M CPU Module |
| AI810 | 3BSE008516R1 | Analog Input Module (8-ch) |
| DI810 | 3BSE008508R1 | Digital Input Module (16-ch) |
| DO810 | 3BSE008510R1 | Digital Output Module (16-ch) |
| CI840A | 3BSE041882R1 | Communication Interface Module |
| AO810V2 | 3BSE038415R1 | Analog Output Module |
| TU830V1 | 3BSE013234R1 | Terminal Unit for Analog I/O |
