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| Add | Room 1004, No. 62 Xiangxiu Li, Siming District, Xiamen City, Fujian Province, China | |||||||
Product Introduction
The ABB SYN 5200a-Z, V211 3BHB006713R0211 Synchronization Device is an advanced interface and timing control module designed for precise synchronization of ABB industrial automation and drive systems. This synchronization device ensures accurate phase and timing coordination between multiple converters, inverters, or controllers in large-scale power and automation applications.
As part of ABB’s SYN 5000 series, the SYN 5200a-Z, V211 is engineered for robust performance in demanding environments, offering superior timing accuracy, advanced signal isolation, and seamless integration into ABB drive and control networks. It is particularly suited for high-performance drives, motor control centers (MCCs), excitation systems, and turbine controllers, where synchronization precision is essential for system efficiency and reliability.
The module is built using ABB’s high-reliability components and conforms to industrial standards for electromagnetic compatibility, vibration resistance, and electrical insulation. It provides both electrical and optical synchronization interfaces, supporting a variety of industrial communication standards to ensure flexible and scalable integration.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | SYN 5200a-Z, V211 |
| Part Number | 3BHB006713R0211 |
| Product Type | Synchronization and Timing Control Device |
| Power Supply Voltage | 24 VDC ±10% |
| Power Consumption | 9 W (typical) |
| Synchronization Accuracy | < 0.1 μs |
| Clock Frequency | 20 MHz internal reference oscillator |
| Signal Interfaces | Optical fiber, differential TTL, LVDS |
| Communication Ports | RS-485, CAN bus, ABB Sync Bus |
| Input Channels | 8 isolated synchronization inputs |
| Output Channels | 8 isolated synchronization outputs |
| Insulation Resistance | ≥ 100 MΩ at 500 VDC |
| Isolation Voltage | 1500 VAC between logic and signal layers |
| Diagnostic Interface | LED status indicators and serial port |
| Operating Temperature | -25°C to +70°C |
| Storage Temperature | -40°C to +85°C |
| Humidity Range | 5%–95% non-condensing |
| Cooling Method | Natural convection |
| Protection Features | Overvoltage, reverse polarity, short-circuit, and ESD protection |
| Material Composition | Industrial-grade multilayer PCB with conformal coating |
| Mounting Type | Rack-mountable or panel-mounted |
| Compliance Standards | CE, UL, IEC 61010-1, RoHS |
| Dimensions (H × W × D) | 226 × 171 × 220 mm |
| Weight | 4 kg |
Applications
The ABB SYN 5200a-Z, V211 Synchronization Device is used in industrial control systems requiring high-precision synchronization and timing coordination. Its design supports applications across a wide range of sectors where stable operation of distributed drives and controllers is crucial.
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Multi-drive Coordination: Synchronizes timing between multiple variable frequency drives (VFDs) in complex machinery and automation systems.
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Power Generation Control: Used in turbine and generator control systems for phase synchronization with grid reference signals.
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Excitation Systems: Maintains stable timing alignment in generator excitation controllers for improved dynamic response.
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Industrial Automation Networks: Ensures synchronous operation of process drives in plants such as steel mills, refineries, and paper manufacturing facilities.
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Marine and Offshore Applications: Provides reliable synchronization for propulsion and positioning systems.
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Motion Control and Robotics: Coordinates timing between multi-axis motion controllers for precise movement control.
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Smart Grid and Energy Management Systems: Enables synchronization for distributed energy sources and load-sharing systems.
Product Advantages
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Ultra-Precise Synchronization: Offers synchronization accuracy within 0.1 microsecond, providing stable operation for even the most sensitive industrial processes.
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Enhanced Communication Compatibility: Supports multiple interfaces including RS-485, CAN, and ABB proprietary buses, ensuring broad connectivity.
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High Isolation and Reliability: Built with robust isolation barriers that protect against interference and cross-talk between signal lines.
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Excellent Environmental Resistance: Operates reliably in harsh industrial environments with wide temperature and humidity tolerances.
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Built-In Diagnostics: Integrated LED indicators and communication diagnostic ports facilitate real-time system monitoring.
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Compact and Modular Design: Can be easily mounted in control cabinets or ABB system racks, saving valuable panel space.
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Fail-Safe Operation: Includes overvoltage, reverse polarity, and ESD protection to ensure system integrity.
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Energy Efficiency: Consumes low power while maintaining consistent synchronization performance.
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Firmware Upgradability: Supports field firmware updates to enhance functionality and maintain long-term compatibility.
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Seamless System Integration: Designed for full compatibility with ABB ACS, DCS, and excitation system platforms.
FAQ
1. What is the main function of the ABB SYN 5200a-Z, V211 synchronization device?
It ensures precise timing and phase synchronization between multiple control modules, drives, and converters in ABB automation systems.
2. What synchronization interfaces does the SYN 5200a-Z provide?
It offers both optical fiber and electrical synchronization interfaces, including differential TTL and LVDS connections.
3. Which ABB control systems are compatible with this model?
It integrates seamlessly with ABB’s ACS600, ACS800, and DCS drive systems, as well as excitation control platforms.
4. How is synchronization precision maintained under variable load conditions?
The module employs an internal 20 MHz reference clock with adaptive correction algorithms to sustain high-accuracy timing.
5. Does the device support redundant synchronization configurations?
Yes, it can operate in redundant mode with parallel modules to ensure fail-safe synchronization.
6. What protection mechanisms are implemented in the SYN 5200a-Z?
It includes overvoltage, reverse polarity, short-circuit, and ESD protection for long-term reliability.
7. Can the device’s firmware be updated on-site?
Yes, firmware updates can be performed via the serial communication interface using ABB maintenance software.
8. How is signal isolation achieved in this device?
Isolation barriers rated up to 1500 VAC are integrated between signal and logic layers to prevent interference.
9. What type of diagnostic indicators are available?
The board features LED indicators for power, signal status, communication activity, and synchronization integrity.
10. Does the SYN 5200a-Z support CAN-based synchronization?
Yes, it supports CAN-based synchronization and communication with ABB and third-party control systems.
Related Models (Same Series or Function)
| Model | Description | Voltage | Communication Type |
|---|---|---|---|
| SYN 5000A-Z 3BHB005122R0001 | Synchronization Interface Board | 24 VDC | RS-485 / Optical |
| SYN 5100a-Z, V0221 3BHB006717R0221 | Interface Control Synchronization Device | 24 VDC | CAN / Optical |
| SYN 5200a-Z, V211 3BHB006713R0211 | Synchronization Timing Device | 24 VDC | CAN / RS-485 |
| SYN 5300-Z 3BHB008113R0004 | Multi-drive Synchronization Controller | 24 VDC | ABB Sync Bus |
| SYN 5400A 3BHB009220R0021 | High-Speed Synchronization Processor | 24 VDC | Fiber / CAN |
| SYN 5500B 3BHB010110R0005 | Redundant Synchronization Control Unit | 24 VDC | RS-485 / Optical |
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