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Product Introduction
The ABB SYN 5201a-Z,V211 3BHB006714R0211 Synchronization Device is a high-performance automatic synchronization module designed to provide precise timing and coordination within ABB drive and control systems. It ensures seamless communication and synchronization between multiple control channels, converters, and drive units, enabling optimal phase alignment and consistent timing accuracy in industrial automation systems.
This device belongs to ABB’s renowned SYN 5200 series, known for its high synchronization precision, stable signal handling, and excellent noise immunity. The SYN 5201a-Z,V211 is specifically engineered for single- and dual-channel configurations where precise synchronization is critical for maintaining system stability and power efficiency.
Built using advanced microcontroller-based architecture and high-quality components, it supports both electrical and optical signal interfaces, offering robust protection and real-time synchronization across demanding industrial environments. Its reliability and integration flexibility make it a core component in ABB’s drive and automation ecosystems, particularly in applications such as generator synchronization, power converters, motor drives, and process automation systems.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | SYN 5201a-Z,V211 |
| Part Number | 3BHB006714R0211 |
| Product Type | Synchronization and Timing Control Device |
| Input Voltage | 24 VDC ±10% |
| Power Consumption | 8 W typical |
| Synchronization Channels | 1 input, 1 output |
| Synchronization Accuracy | < 0.1 µs |
| Reference Clock Frequency | 20 MHz internal oscillator |
| Signal Interfaces | Optical fiber, TTL, LVDS |
| Communication Ports | RS-485, CANopen, ABB Sync Bus |
| Isolation Voltage | 1500 VAC between I/O and logic circuits |
| Diagnostic Interface | LED status indicators and serial diagnostic port |
| Protection Features | Reverse polarity, overvoltage, ESD, and short-circuit protection |
| Operating Temperature | -25°C to +70°C |
| Storage Temperature | -40°C to +85°C |
| Relative Humidity | 5%–95% non-condensing |
| Cooling Method | Natural convection |
| Compliance Standards | CE, UL, IEC 61010-1, RoHS compliant |
| Mounting Method | Rack or panel mounting |
| Material | High-reliability multilayer PCB with conformal coating |
| Dimensions (H × W × D) | 226 × 171 × 220 mm |
| Weight | 4 kg |
Applications
The ABB SYN 5201a-Z,V211 3BHB006714R0211 is widely used in various industrial environments that require precise synchronization, signal phase alignment, and real-time control coordination. Its automatic synchronization capability and robust electrical isolation make it ideal for the following applications:
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Power Converter Synchronization: Provides timing alignment between converters in multi-drive or inverter systems.
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Drive System Coordination: Ensures multiple ABB drives operate in phase to optimize torque sharing and energy efficiency.
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Generator and Motor Synchronization: Enables accurate synchronization between rotating machines and grid connections.
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Excitation System Control: Maintains stable excitation synchronization in generator and turbine control systems.
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Process Automation: Facilitates synchronization between distributed control nodes in complex industrial processes.
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Marine and Offshore Systems: Used in propulsion and power systems requiring synchronized drive operations.
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Testing and Calibration Systems: Provides stable synchronization signals for industrial test benches and measurement systems.
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Renewable Energy Systems: Maintains phase alignment between solar inverters, wind turbines, and grid coupling units.
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High-Speed Machinery: Used in equipment requiring consistent timing control between multiple rotating components.
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Robotics and Motion Control: Coordinates precise movement synchronization across multi-axis robotic systems.
Product Advantages
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High Synchronization Precision: Provides sub-microsecond accuracy, ensuring consistent performance in timing-critical systems.
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Automatic Operation: Reduces manual configuration through built-in automatic phase correction algorithms.
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Strong Electrical Isolation: 1500 VAC isolation guarantees safe operation and minimizes noise interference.
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Robust Environmental Design: Performs reliably across wide temperature and humidity ranges.
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Flexible Communication Support: Integrates easily with ABB control architectures using RS-485, CAN, or ABB Sync Bus interfaces.
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Advanced Diagnostics: Built-in LED indicators and serial interfaces allow for efficient monitoring and troubleshooting.
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Compact Design: Slim modular structure allows easy integration into confined system spaces.
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Enhanced System Safety: Comprehensive protection against reverse polarity, overvoltage, and ESD events.
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High Compatibility: Seamlessly interfaces with ABB drive systems, converters, and automation controllers.
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Low Maintenance: Engineered for long operational life with minimal calibration requirements.
FAQ
1. What is the main function of the ABB SYN 5201a-Z,V211 device?
It serves as a synchronization controller for coordinating timing and phase signals between ABB drives and automation systems.
2. What is the synchronization accuracy of this model?
The device achieves a synchronization precision better than 0.1 microseconds, ensuring consistent timing alignment.
3. Can it synchronize multiple drive systems simultaneously?
Yes, it can synchronize multiple ABB drives or converters through a shared synchronization bus.
4. Which communication interfaces are supported by the device?
It supports RS-485, CANopen, and ABB Sync Bus communication protocols.
5. Does the device provide optical signal interfaces?
Yes, the SYN 5201a-Z,V211 supports optical fiber interfaces for noise-free signal transmission.
6. What internal reference frequency does it use for synchronization?
It operates using an internal 20 MHz precision oscillator as the reference clock source.
7. How is synchronization status monitored?
Status can be monitored using built-in LED indicators and through diagnostic data over the serial port.
8. Can this module be used in redundant synchronization systems?
Yes, it supports redundant synchronization configurations with an additional identical module.
9. What protection features are integrated into the device?
It includes overvoltage, reverse polarity, short-circuit, and electrostatic discharge protection.
10. Is the module compatible with ABB’s DCS and ACS systems?
Yes, it is fully compatible with ABB DCS (Distributed Control Systems) and ACS (Drive Control Systems).
Related Models (Same Series or Function)
| Model | Description | Voltage | Communication Interface |
|---|---|---|---|
| SYN 5000A-Z 3BHB005122R0001 | Synchronization Interface Module | 24 VDC | RS-485 / Optical |
| SYN 5100a-Z,V0221 3BHB006717R0221 | Control Synchronization Board | 24 VDC | CAN / Optical |
| SYN 5200a-Z,V211 3BHB006713R0211 | Multi-Channel Synchronization Controller | 24 VDC | RS-485 / CANopen |
| SYN 5201a-Z,V211 3BHB006714R0211 | Auto Single-Channel Synchronization Device | 24 VDC | RS-485 / CAN |
| SYN 5300A-Z 3BHB008113R0004 | Multi-drive Timing Synchronization Module | 24 VDC | ABB Sync Bus |
| SYN 5400A 3BHB009220R0021 | High-Speed Synchronization Processor | 24 VDC | Optical / CAN |
Popular ABB Models
| Model | Product Type | Voltage | Application |
|---|---|---|---|
| MPS105-230/24/48 3BHB006449R0002 | Power Supply Unit | 230 V | Industrial power and control systems |
| MBM200H45E2-H 3BHB032608R0001 | IGBT Power Module | 600 V | Inverter and drive applications |
| S-097H 3BHB009885R0052 | Phase Module | 600 V | Motor synchronization and phase control |
| GVC700AE01 3BHB004027R0101 | Drive Control Board | 24 VDC | Drive management and motion control |
| SYN 5201-0271 3BHB006714R0277 | Auto Synchronization Device | 24 VDC | Timing and signal control |
| DCS800-S02-0100-05 | DC Drive Controller | 230 V | Industrial motor and process control |
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